Gage Bilt GB2600 Original Instructions Manual Download Page 2 | Manualshive

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GB2600 / GB2600A INTALLATION TOOL S/N: 1001 AND ABOVE

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS

TABLE OF CONTENTS

Page

EU Conformity & Warranty ........................................................................................................................................................ 3

Description and Technical Specifications ............................................................................................................................... 4

Description of Functions .......................................................................................................................................................... 5

Safety Warnings ......................................................................................................................................................................... 6

Principle of Operation ............................................................................................................................................................... 7

How to set-up the GB2600/GB2600A ....................................................................................................................................... 8

How to use the GB2600/GB2600A ........................................................................................................................................... 9

Maintenance and Hydraulic Thread Preparation ................................................................................................................... 10

Troubleshooting / Relief Valve Installation ............................................................................................................................ 11

Overhaul ................................................................................................................................................................................... 12

Parts Lists GB2600 .................................................................................................................................................................. 13

Parts Lists GB2600A ................................................................................................................................................................ 14

Nose Assembly Selection Chart ............................................................................................................................................. 15

Power Units & Accessories ................................................................................................................................................ 16-20

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Summary of Contents for GB2600

Page 1: ... E MAIL US FOR DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...nd Technical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB2600 GB2600A 8 How to use the GB2600 GB2600A 9 Maintenance and Hydraulic Thread Preparation 10 Troubleshooting Relief Valve Installation 11 Overhaul 12 Parts Lists GB2600 13 Parts Lists GB2600A 14 Nose Assembly Selection Chart 15 Power Units Accessories 16 20 ...

Page 3: ...or damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANT...

Page 4: ...pull load of 13 840 lbs 61 6 kN 5 700 psi 393 bar The GB2600 electric actuated installation tool operates on hydraulic pressure developed by the GB940 or equivalent power unit set at 7 400 psi 510 2 bar maximum PULL pressure and 3 200 psi 220 6 bar maximum RETURN pressure The tool comes equipped with 2 feet 61 m of hydraulic hoses and couplings electric actuator and cord The GB2600A air actuated i...

Page 5: ...TION TOOL S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Electric Actuator Handle Electrical Control Cord Hydraulic Hose Return Hydraulic Hose Pull Air line Air Actuator GB2600 GB2600A ...

Page 6: ... 4 Maintain a balanced body position and secure footing 5 Release the start and stop device in the case of interruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is ...

Page 7: ...tener pintail and pull the sheets together The anvil is forced forward swaging the collar into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the actuator is released the directional valve reverses oil flow to the back of the piston and pushes the nose assembly off of the swaged fastener The pintail is ejected out of the rear of the ha...

Page 8: ...pressures are exceeded as it could cause severe personal injury and or damage the equipment WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 5 bar working pressure CAUTION Do not use beyond the design intent 1 Set hydraulic power unit to the recommended pressure 7 400 psi 510 2bar Max for the pull and 3 200 psi 220 6 bar Max for the return Gage Bilt p...

Page 9: ...lings air and electrical connections are secure before each use WARNING Do not pull fastener in the air Personal injury from fastener ejecting may occur WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply where applicable when tool is not in u...

Page 10: ...damage and leaks Replace Repair if necessary See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydraulic power source equipped with relief valves and pressures s...

Page 11: ...10 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape See hydraulic thread preparation pg 10 b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings 6 PINTAIL GROOVES STRIPPED DURING PULL STROKE a Nose Assembly must be pushed onto fastener fully b Chips may have collected in chuck jaws Disassemble ...

Page 12: ...re relative positions of o rings polyseals and back up rings are as shown in exploded view and part list Note The four flats on the 260019 relief valve must face towards the rear of the tool See pg 11 Coat hose fitting threads with a non hardening teflon thread compound such as Slic tite DO NOT USE TEFLON TAPE See hydraulic thread preparation pg 10 Apply hot glue to wire connections of the electri...

Page 13: ...TALLATION TOOL S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB2600 PARTS LIST Electric Actuated 1 Position relief valve 260019 with flats towards rear of tool Note direction in exploded view or see pg 11 ...

Page 14: ...A INTALLATION TOOL S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB2600A PARTS LIST Air Actuated 1 Position relief valve 260019 with flats to rear of tool Note direction in exploded view or see pg 11 ...

Page 15: ...s FASTENER DIA STRAIGHT NOSE ASSEMBLY BOM12 2600 30 BOM12 2600 60 LGP14 2600 30 7 16 LGP14 2600 30SC LGP14 2600 65 NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL I e 40 4 0 inches MAGNA GRIP 3 8 3 8 MG12 2600 32 BOM LGP AND M AGNA GRIP ARE REGISTERED TRADEM ARKS OF ARCONIC INC GAGE BILT CERTIFIES THE GB2600 WILL INSTALL THE ABOVE FASTENERS...

Page 16: ...d kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7 m Hose Kit part 940701 GB940 26 includes the GB940 and 26 ft 7 9 m Hose Kit part 940705 GB940 38 includes the GB940 and 38 ft 11 6 m Hose Kit part 940709 GB940 52 includes the GB940 and 52 ft 15 8 m Hose Kit part 940714 GB940 POWER UNIT Power Units Available Sold Separately The GB910 Hydraulic Power Unit is a portable power source...

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