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7/21 REV 12/22

 

 

 

GB108 20V BATTERY INSTALLATION TOOL S/N: 1143 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators should install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected periodically to verify all ratings and markings required are 

legible. The employer/user shall contact the manufacturer to obtain replacement 

marking labels when necessary.

 

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece or accessories, or even the inserted tool/nose 

assembly itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool. The grade of 

protection required should be assessed for each use.

 

4. The risk to others should also be assessed at this time.

 

5. Ensure that the workpiece is securely fixed.

 

6. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector or collection bottle).

 

7. If the mandrel collecting containers can be fitted, ensure they are properly connected 

 

and used correctly. By

-

passing of the safety switch is prohibited.

 

8. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

 

 

ELECTRICAL HAZARDS:

 

 

1.

 

The plug must not be altered in any way. Do not use adapter plugs in conjunction with 

earthed fast chargers.

 

2.

 

Avoid physical contact with ungrounded surfaces, such as pipes, heaters, cookers or 

refrigerators.

 

3.

 

Keep installation tools away from water or rain. The ingress of water into the installation 

tool increases the risk of electrical shock.

 

3. Do not misuse the cable, e.g. for carrying or hanging the fast charger or for pulling the 

 

plug out of the socket. Keep the cable away from heat, oil, sharp edges or moving 

 

parts. Damage or twisted cables increase risk of electric shock.

 

4. When using the installation tool outdoors, use for the fast charger only extension 

 

cords that are also suitable for outdoor use. This will reduce risk of electric shock.

 

5. If the use of the installation tool in a damp environment is unavoidable, use for the fast 

 

charger a residual current circuit breaker to avoid risk of shock.

 

OPERATING HAZARDS:

 

 

  1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

 cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

  2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

 weight and power of the tool.

 

  3. Hold the tool correctly; be ready to counteract normal or sudden movements and     

 

 have  both hands available.

 

  4. Maintain a balanced body position and secure footing.

 

  5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

  6. Use only lubricants recommended by the manufacturer.

 

  7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting  

 

 of normal or unexpected movement of the tool.

 

  8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

  9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintaining 

a secure footing and avoiding awkward or off balanced postures. The operator should 

change posture during extended tasks; this can help avoid discomfort and fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories recommended by the manufacturer. Do not 

use other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1.

 

Do not work with the installation tool in a potentially explosive atmosphere where 

there may be flammable liquids, gases or dusts. Installation tools generate sparks 

that could ignite dusts or vapors.

 

2.

 

Keep children and other persons away when working with the installation tool. If 

distracted, you may lose control of the installation tool.

 

3.

 

Do not use the installation tool when you are tired or under the influence of drugs, 

alcohol or medication. Severe personal injury could result.

 

4.

 

Be careful, pay attention to what you are doing and work sensibly when using the 

installation tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Use hearing protection in accordance with employer's instructions and as required by 

 

occupational health and safety regulations.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

 

VIBRATION HAZARDS:

 

 

1. Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

Summary of Contents for GB108

Page 1: ...L INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GB108 SERIES GB108 Includes 1 VP1086 2Ah Battery GB108 2 Include...

Page 2: ...BILT FOR ALL OTHER SERIAL NUMBERS TABLE OF CONTENTS Page Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB108 8...

Page 3: ...eller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of s...

Page 4: ...to 60 Charger Output Voltage V DC 7 0 to 21 0 Charger Output Current Ah 4 Charger Working Temp F C 32 F 104 F 0 C 40 C Charger charging time to 22 30 minutes 90 100 Charger weight w o cable 1 22 lbs...

Page 5: ...R SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Nose Tip Images may not reflect actual tool Nose Assembly Mandrel Collection Bottle Actuator Assembly Riveting Point Light white LED Battery Lock Release Latc...

Page 6: ...ected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the to...

Page 7: ...n electronic actuator assembly to send a signal to the motor When the actuator assembly is depressed the gear on the motor spins the gear on the gear box assembly retracting the nose assembly collet T...

Page 8: ...ention immediately if liquid gets into eyes or burns occur WARNING Do not use in explosive atmosphere WARNING Charge the batteries only in chargers recommended by the manufacturer Risk of fire or expl...

Page 9: ...nd liquids Preparing the Installation Tool GB108 1 Attach the mandrel collection bottle VP1002 by turning to the right Note Tool will not function without mandrel collection bottle VP1002 or cover cap...

Page 10: ...arts to flash 2 sec and release again Press the actuator assembly VP1316 briefly and the tool moves to its starting position again HOW TO SET UP THE GB108 Cont Attaching the Belt Clip VP1322 Note Alwa...

Page 11: ...oving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by...

Page 12: ...old batteries must be recycled Batteries that can no longer be used can be returned to your dealer Disposal of Installation Tool and Quick Charger 1 Installation tools chargers accessories and packag...

Page 13: ...efly again The tool then moves to its starting positions 2 THE INSTALLATION TOOL COMPLETES THE CYCLE THEN STOPS a The battery VP1086 is dead The tool is protected by a protection circuit The LED light...

Page 14: ...m 15 64 1 24c VP1356 MANDREL CONTAINER L 8 0 CM 1 8c VP1064 STANDARD NOSEPIECE 6 4mm 1 4 1 24d VP1425 MANDREL CONTAINER XL 11 0 CM 1 9 VP1316 TRIGGER AND PRESSURE SPRING 1 25 VP1358 MANDREL SAFTEY SWI...

Page 15: ...15 7 21 REV 12 22 GB108 20V BATTERY INSTALLATION TOOL S N 1143 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 16: ...c 5 16 7 9 mm diameter Lockbolts 5 32 3 9 mm thru 1 4 6 3 mm Contact Gage Bilt for nose assembly options GB128 1 4 6 3 mm thru 5 16 7 9 mm diameter seal plug GB116RN Rivet nuts M4 M10 M3 M12 Optional...

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