Hammer FP Series User Manual Download

Page: 1 / 40

background image

Operating and

maintenance manual

FIXED CRUSHER

FP SERIES

1
2
3
...
»

Summary of Contents for FP Series

Page 1: ...Operating and maintenance manual FIXED CRUSHER FP SERIES...

Page 2: ...l is prohibited Publication MIUM_FP_11 2018 00 Publisher HAMMER S r l Printing date 01 02 2018 Attached documentation 1 Intervention request form 2 Spare parts order form 3 Equipment first start up re...

Page 3: ...dugno MODEL SERIAL NO MANUFACTURING YEAR WEIGHT KG complies with THE REQUIREMENTS REGULATED BY THE LAW REGARDING THE EC2006 42 DIRECTIVES AND SUBSEQUENT AMENDMENTS AND INTEGRATIONS REFERENCE TO TECHNI...

Page 4: ...tion data and CE marking 14 2 8 Description of the equipment 16 2 9 Intended use and limits of use 16 2 10 Technical specifications of HAMMER CRUSHERS 16 2 11 Noise 17 3 SAFETY 18 3 1 Standards and ce...

Page 5: ...al components 30 6 2 Hydraulic system maintenance 30 6 3 Lubrications 31 6 4 Authorized assistance 31 6 5 Scheduled maintenance synoptic table 32 6 6 Tightening torques of screws and nuts 33 6 7 Hydra...

Page 6: ...Ed 01 18 Rev 00 FIXED CRUSHER FP SERIES The technical information contained in this manual are not binding HAMMER S r l reserves the right to make any changes necessary to improve the manual at any ti...

Page 7: ...HER FP SERIES HAMMER S r l Registered Office and Factory Via Oleifici dell Italia Meridionale LOTTO G1 Z I 70056 MOLFETTA BA VAT number 06233290722 Telephone 39 080 337 53 17 Email info hammereurope c...

Page 8: ...e the safety of the operator Warning Identifies the working methods that must be strictly observed to avoid possible damage to the equipment or the machine on which it is mounted Safety Identifies all...

Page 9: ...d pressure levels at the workplace and in other specific positions 2014 UNI EN ISO 3744 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engi...

Page 10: ...mer with instructions concerning the fundamental principles for use tools controls etc periodic maintenance of the equipment and precautionary safety measures 1 8 WARRANTY A The warranty of the equipm...

Page 11: ...which the intervention is requested1 Stamp and sign the form Send the form by email 1 10 ORDERING SPARE PARTS To request spare parts use the appropriate form Annex 2 of Chapter 8 of this manual by se...

Page 12: ...severity of an injury or damage to health that may arise in a dangerous situation INTENDED USE Use of the machine and or equipment in accordance with the information provided in the instructions for...

Page 13: ...able to operate on the equipment in open or excluded protection conditions and to intervene on the mechanical parts to carry out adjustments maintenance and repairs 2 5 OPERATOR QUALIFIED AS HT HYDRA...

Page 14: ...1 5 4 2 6 2 7 EQUIPMENT IDENTIFICATION DATA AND CE MARKING The main components of the HAMMER CRUSHER of the FP Series are the following Figure 1 CRUSHER components 1 Jaw closing cylinder 2 Jaw pin 3 S...

Page 15: ...to remove it or change its contents Figure 2 CE marking In addition to the information contained therein mandatory by law which are Business name and full address of the manufacturer Designation of t...

Page 16: ...movement i e opening closing of the jaw The CRUSHER must be connected to the excavator s hydraulic circuit which will control its movements 2 9 INTENDED USE AND LIMITS OF USE The HAMMER FP CRUSHER is...

Page 17: ...perations that specialized maintenance personnel must perform Model FP05 FP10 FP16 FP22 FP26 FP32 Excavator weight t 3 8 8 13 13 22 16 25 20 32 33 40 Weight kg 360 900 1450 2150 2650 2950 Opening oil...

Page 18: ...he controls of the equipment and as indicated in this manual The MANUFACTURER does not have a direct control over the applications operations inspection lubrication or maintenance of the CRUSHER there...

Page 19: ...is used Pay particular attention to prevent the presence of any person not involved in the work in the operating area If necessary stop the activity and do not resume the work until the people are at...

Page 20: ...DO NOT allow anyone to get on the CRUSHER DO NOT modify or remove any part and or component of the CRUSHER equipment DO NOT use the equipment with the protections removed DO NOT remove or inhibit safe...

Page 21: ...t with the machine in motion Do not approach or stand within the working range of the equipment when the excavator arm is raised Danger of crushing upper limbs MaxP Indication in bar of operating hydr...

Page 22: ...f the equipment according to the ground conditions Nature and cause of possible imbalances of the vehicle Maneuvering spaces Visibility conditions and obstacles Before disconnecting the hydraulic pipe...

Page 23: ...equipment the following residual may be identified in its use Danger area Danger Safety system adopted 1 Jaw Crushing Impact Make sure that no persons are within the operating range of the equipment...

Page 24: ...e CRUSHER Align the pin housing holes Insert the pins in their respective seats and lock them with washers and nuts observe the position of the safety blocks The tightening torques of the nuts depend...

Page 25: ...are no people in the immediate vicinity when mounting the CRUSHER on the excavator s arm The CRUSHER extends the excavator s arm so make sure there are no collisions between the parts during its norma...

Page 26: ...note during use the hydraulic connections must be constantly under pressure Perform the entire range of the possible positions slowly acting on the excavator control cylinder Check for the absence of...

Page 27: ...ansport positioning assembly etc Check that the hydraulic connections have been made correctly Most of the drawbacks and failures that may occur are caused by the loosening of the fixingelements and b...

Page 28: ...flat and non yielding surface CAUTION In case of contact with voltage conductors DO NOT get out of the vehicle but maneuver in order to eliminate the contact and reach a safe distance 4 7 MALFUNCTIONS...

Page 29: ...accessories eyebolts chains slings etc Figure 3 Lifting points of the crusher with eyebolts For a long service life of the crusher it is necessary to disconnect the Hammer FP Series fixed crusher afte...

Page 30: ...any leaks and to avoid infiltration of dust or other elements in the hydraulic circuit Keep the filters constantly clean and check the degree of deterioration of the hydraulic oil of the machine on wh...

Page 31: ...Ed 01 18 Rev 00 31 FIXED CRUSHER FP SERIES 2 1 3 6 3 LUBRICATIONS The points to be greased are those indicated below Figure 4 Lubrication points 1 Jaw cylinder pin 2 Jaw pin 3 Cylinder pin...

Page 32: ...ease all points indicated in 6 3 Lubrication Screw tightening check Check that the movement of the CRUSHER does not show irregularities Welded connections check Check the seal of the hydraulic actuato...

Page 33: ...41 69235 343 23 92281 460 92 177992 887 51 210844 1049 32 296163 1480 81 355984 1775 01 M 30 46 84044 465 82 112287 622 73 215748 1206 23 255955 1421 97 359906 2010 38 432476 2402 64 M 33 50 104932 6...

Page 34: ...34 Ed 01 18 Rev 00 FIXED CRUSHER FP SERIES 6 7 HYDRAULIC PIPE DIMENSIONS Model FP 5 FP 10 FP 16 FP 22 FP 26 FP 32 Jaw drive pipe size 3 4 3 4 1 1 1 1...

Page 35: ...he type of material e g metal material hydraulic components etc Empty all components containing oils by collecting the latter in suitable containers Dispose of the various components according to thei...

Page 36: ...Rev 00 FIXED CRUSHER FP SERIES 8 ANNEXES Ann 1 Technical assistance Application form Customer Date CRUSHER FP series MODEL Equipment serial number Problem detected Requested intervention date Stamp an...

Page 37: ...8 Rev 00 37 FIXED CRUSHER FP SERIES Ann 2 Spare parts request Customer Date CRUSHER FP series MODEL Equipment serial number The following material is requested Description Quantity NOTES Stamp and sig...

Page 38: ...umber Number oh hours Type of use Equipment 2 Pressure and oil flow detection Recommended values T 60 70 C Pressure bar aprx 0 140 160 170 180 190 200 250 280 300 320 340 350 Flow rate l min Final ope...

Page 39: ...Ed 01 18 Rev 00 39 FIXED CRUSHER FP SERIES...

Page 40: ...40 Ed 01 18 Rev 00 FIXED CRUSHER FP SERIES Via Oleifici dell Italia Meridionale Lotto G1 Z I 70056 Molfetta BA Italy info hammereurope com T 080 337 53 17 Ed 01 18 Rev 00...

Reviews:

No comments

Related manuals for FP Series

Brand: parktool Pages: 2

Brand: OK-WINDER Pages: 2

Brand: Kaller Pages: 3

Brand: Faicom Pages: 36

Brand: Hailo Pages: 52

Brand: JAMEC PEM Pages: 8

Brand: Kelvin Pages: 2

Brand: Magnaflux Pages: 6

Brand: Gage Bilt Pages: 16

Brand: Makita Pages: 24

Brand: jbc Pages: 8

Brand: Nakayama Pages: 36

Brand: Accu-Turn Pages: 96

Brand: B&B Pages: 3

Brand: Oliver Pages: 38

Brand: Wacker Neuson Pages: 62

Brand: Park Tool Pages: 6

Signature Series

Brand: Balcrank Pages: 12

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands