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2/23 REV 8/23

 

 

 

GB107 20V BATTERY INSTALLATION TOOL 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators should install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected periodically to verify all ratings and markings required are 

legible. The employer/user shall contact the manufacturer to obtain replacement 

marking labels when necessary.

 

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece or accessories, or even the inserted tool/nose 

assembly itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool. The grade of 

protection required should be assessed for each use.

 

4. The risk to others should also be assessed at this time.

 

5. Ensure that the workpiece is securely fixed.

 

6. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector or collection bottle).

 

7. If the mandrel collecting containers can be fitted, ensure they are properly connected 

 

and used correctly. By

-

passing of the safety switch is prohibited.

 

8. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

 

 

ELECTRICAL HAZARDS:

 

 

1.

 

The plug must not be altered in any way. Do not use adapter plugs in conjunction with 

earthed fast chargers.

 

2.

 

Avoid physical contact with ungrounded surfaces, such as pipes, heaters, cookers or 

refrigerators.

 

3.

 

Keep installation tools away from water or rain. The ingress of water into the installation 

tool increases the risk of electrical shock.

 

3. Do not misuse the cable, e.g. for carrying or hanging the fast charger or for pulling the 

 

plug out of the socket. Keep the cable away from heat, oil, sharp edges or moving 

 

parts. Damage or twisted cables increase risk of electric shock.

 

4. When using the installation tool outdoors, use for the fast charger only extension 

 

cords that are also suitable for outdoor use. This will reduce risk of electric shock.

 

5. If the use of the installation tool in a damp environment is unavoidable, use for the fast 

 

charger a residual current circuit breaker to avoid risk of shock.

 

6. The plug of the setting tool must fit properly into the plug socket. Modified plugs and  

 

     non matching plug sockets increase the risk of an electric shock.

 

OPERATING HAZARDS:

 

 

  1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

 cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

  2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

 weight and power of the tool.

 

  3. Hold the tool correctly; be ready to counteract normal or sudden movements and     

 

 have  both hands available.

 

  4. Maintain a balanced body position and secure footing.

 

  5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

  6. Use only lubricants recommended by the manufacturer.

 

  7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting  

 

 of normal or unexpected movement of the tool.

 

  8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

  9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintaining 

a secure footing and avoiding awkward or off balanced postures. The operator should 

change posture during extended tasks; this can help avoid discomfort and fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories recommended by the manufacturer. Do not 

use other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1.

 

Do not work with the installation tool in a potentially explosive atmosphere where 

there may be flammable liquids, gases or dusts. Installation tools generate sparks 

that could ignite dusts or vapors.

 

2.

 

Keep children and other persons away when working with the installation tool. If 

distracted, you may lose control of the installation tool.

 

3.

 

Do not use the installation tool when you are tired or under the influence of drugs, 

alcohol or medication. Severe personal injury could result.

 

4.

 

Be careful, pay attention to what you are doing and work sensibly when using the 

installation tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Use hearing protection in accordance with employer's instructions and as required by 

 

occupational health and safety regulations.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

 

VIBRATION HAZARDS:

 

 

1. Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

Summary of Contents for GB107 Series

Page 1: ...ES 20V BATTERY INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA G...

Page 2: ...ONTENTS Page Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB107 8 10 How to use the GB107 11 Maintenance 12 Tr...

Page 3: ...arranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will...

Page 4: ...e V DC 7 0 to 21 0 Charger Output Current Ah 4 Charger Working Temp F C 32 F 104 F 0 C 40 C Charger charging time to 22 30 minutes 90 100 Charger weight w o cable 55 lbs 0 25 kg ENVIRONMENTAL USE WARN...

Page 5: ...ION OF FUNCTIONS Images may not reflect actual tool Nose Tip Mandrel Collection Bottle Actuator Assy Riveting Point Light white LED Battery Lock Release Latch Hanger Hole Battery with charging status...

Page 6: ...o allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose...

Page 7: ...end a signal to the motor When the actuator assembly is depressed the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet This action causes the jaws to clamp on...

Page 8: ...nto eyes or burns occur WARNING Do not use in explosive atmosphere WARNING Charge the batteries only in chargers recommended by the manufacturer Risk of fire or explosion if batteries used on non manu...

Page 9: ...ages may not reflect actual tool Preparing the Installation Tool GB107 1 Attach the mandrel collection bottle VP1002 by turning to the right Note Tool will not function without mandrel collection bott...

Page 10: ...battery VP1086 from moisture and liquids Do not leave in car e g in the summer 2 Store the battery VP1086 only in optimum temperature range between 22 F 30 C and 77 F 25 C The batteries can be stored...

Page 11: ...fasteners and installed materials Severe personal injury may result Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull fasten...

Page 12: ...ener type by the maintenance personnel Changing the jaws should be done by the maintenance personnel when the fastener can no longer be set in one stroke Changing the anvil insert should be done by th...

Page 13: ...ool is guarded by a protection circuit Replace the battery with a fully charged one The yellow LED turns off and you can continue working 3 THE INSTALLATION TOOL DOESN T WORK WITH AND THE YELLOW RED L...

Page 14: ...MAND SAFETY SWITCH LEVER SPRING 1 8d VP1570 STANDARD NOSE PIECE 5 0 MM 3 16 1 24 VP1545 COVER TOP LED 1 9 VP1571 UNION RING 1 25 VP1479 DISPLAY PROTECTION 1 10 VP1572 TRIGGER AND PRESSURE SPRING 1 26...

Page 15: ...15 2 23 REV 8 23 GB107 20V BATTERY INSTALLATION TOOL This page intentionally left blank...

Page 16: ...8 Process Monitoring GB108 Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter GB108A Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter Contact Gage Bilt for nose assembly options GB128 1 4 6 3 mm thru...

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