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VDR DATA RECORDING UNIT VR-5020

Modification Procedure

(applicable to serial no. 5000 - 9999)

This technical information shows you how to modify the VR-5020.

Inner Capsule Modification Kit (Type: OP24-17-1, Code No. 000-038-228, for 6G

Type: OP24-46, Code No. 000-038-230, for 9G) 

Necessary tools

No.

Name

Type

Code No.

Qty

1

Inner Capsule Assy.

OP24-17-1-1 (for 6G)

001-065-820-00

1

OP24-17-2-1 (for 9G)

001-065-830-00

2

Repeater Board

24P0080(LF)-77 *HAND

001-119-590-00

1

3

Repeater Cover(1)

24-004-1243-2

100-347-102-10

1

4

Repeater Cover(2)

24-004-1244-2

100-347-112-10

1

5

Cover Fixing Washer

24-004-1245-1

100-347-121-10

1

6

Absorption Sheet

24-004-1228-1

100-333-621-10

1

7

Insulation Sheet

24-004-1232-1

100-333-641-10

1

8

Barrel Gasket

24-004-1214-4

100-312-574-10

1

9

Liner Sheet

24-004-1229-0

100-333-630-10

1

10

Protective Ring (jig)

24-004-1505-0

100-348-070-10

1

11

Fixing Plate

24-004-1246-0

100-348-050-10

1

12

Thermal Insulator Top

24-004-1247-0

100-348-060-10

1

13

Thermal Insulator(2)

24-004-1292-0

100-348-070-10

1

14

Reflective Tape

3150-A L2.5M

000-172-199-10

1

15

Pan Head Screw

3x10 SUS304

000-170-095-10

10

16

Washer Head Screw

M4x10 C2700W MBNI2

000-163-167-10

2

17

Adhesive

TB5211(SP) 50G

000-192-662-10

1

18

Silicone Grease

KS-650N-100 (100 g)

000-166-579-10

1

19

Silicone Sealant

KE-45-W-100 (100 g)

000-166-578-10

1

• Phillips Screwdriver

• Plastic Head Hammer

• Slotted-head Screwdriver (total length less than 90 mm) • Box Cutter
• Hex Wrench (diagonal 5 mm)

• Ethyl Alcohol

• Protective Mask, Protective Goggles, Rubber Gloves

• Waste Cloths

• Cellophane tape

• Torque wrench (10.0 Nm adjustable)

  

 

 

 

 

TOP

Projection

Post

Nameplate

BOTTOM

Data Recording Unit VR-5020

www.furuno.com

All brand and product names are trademarks, registered trademarks or service marks of their respective holders.

Summary of Contents for VR-5020

Page 1: ...00 333 630 10 1 10 Protective Ring jig 24 004 1505 0 100 348 070 10 1 11 Fixing Plate 24 004 1246 0 100 348 050 10 1 12 Thermal Insulator Top 24 004 1247 0 100 348 060 10 1 13 Thermal Insulator 2 24 0...

Page 2: ...e The cable is not long enough to be able to put the barrel housing cover on the work area Set the cover on a platform to prevent damage to the cable After removing the fixing plate remove the liner s...

Page 3: ...om the repeater box Unfasten two screws M4 from the cable fixing plate Disconnect the cable Remove the repeater box from the barrel cover Discard the repeater box Repeater box Note Mark the direction...

Page 4: ...Note Discard the repeater box base Remove the barrel gasket Wipe the gasket junction on the barrel housing cover with ethyl alcohol Coat all around the junction and the barrel gasket with silicone gre...

Page 5: ...capsule Note 1 Do not get the insulator wet Water will cause the insulator to shrink 2 Align the cable exit position to the marking on the unit Note 1 Two people are required for removing the inner c...

Page 6: ...h cellophane tape BOTTOM Notch Screw hole Center visible Screw hole TOP Positional relation between notch and screw holes Thermal insulator top Projection TOP BOTTOM Post One post TOP Two posts BOTTOM...

Page 7: ...Fasten the fixing plate 24 004 1246 0 Set stuffing in groove Fixing plate Fasten fixing plate next to cable exit Thermal insulator 2 Adhesive Protective ring Note 1 Be carefel that cable does not pinc...

Page 8: ...cable exit is bottom side Projection TOP BOTTOM Cover fixing washer TORQUE 1 47 NQ m Insulation sheet 2 mm Absorption sheet One post TOP Two posts BOTTOM Coat groove with adhesive Barrel housing dire...

Page 9: ...hesive TB5211 SP 50G to the projection on the repeater cover 2 24 004 1244 2 Mate the repeater cover 2 to the repeater cover 1 Fasten the repeater cover 2 together with six pan head screws 3 10 Wipe o...

Page 10: ...ng Handling Stuffing Blanket Barrel housing direction Projection TOP BOTTOM One post TOP Two posts BOTTOM Post CAUTION How to mount barrel housing cover While pulling the cable turn barrel housing cov...

Page 11: ...ert Mounting bracket VIEW How to fasten DRU to mounting bracket 1 Fasten DRU to mounting bracket Reflective tape Hinge pin 2 pcs Mount so the flat part touches the barrel housing Mounting bracket Refe...

Page 12: ...inside the barrel cover 3 Ensure inner capsule is pulled out vertically Do not rotate 4 Cut and remove the film 5 Reform the insulator 1 for cracks or defects 5 Assembly of data recording unit 1 Alig...

Page 13: ...13 10 Confirm screw plug is fastened correctly Fasten loosely then tighten finally 11 Manage screw plug torque pressure Torque pressure 10 0N m M8 x 8 12 Change reflective tape...

Page 14: ...This page is intentionally left blank...

Page 15: ...14 O 8 10 0N m M8 8...

Page 16: ...13 1 1 O M8 8 2 1 2 2 3 4 WDS WDS 5 WDS 4 2 WDS WDS 2 6 1 2 A 2 1...

Page 17: ...12 U U VR 3000 3000S DCU IEEE1394 KE 45 W 100 WDS A...

Page 18: ...11 2 O 45 1 2 10 0 N m 3 1 8 2 O...

Page 19: ...10 TB5211 SP 50G x 24 004 1244 2 TB5211 SP 50G 2 1 x 0 59N m 0 59N m 5 8mm 2mm...

Page 20: ...9 24 004 1243 2 TB5211 SP 50G x TB5211 SP 50G 3 4 24 004 1232 1 TB5211 SP 50G 1 2 1 47N m 2 3mm 5 8mm 2mm 2mm...

Page 21: ...8 TB5211 SP 50G 24 004 1246 0 24 004 1246 0 WDS WDS 2...

Page 22: ...7 24 004 1505 0 WDS 1 2 WDS WDS...

Page 23: ...6 4 12 2 1 WDS WDS 1 1cm 1 WDS...

Page 24: ...5 3 6G 6898 9G 6959 100 24 004 1214 4...

Page 25: ...4 2 2 6G 7127 9G 7366...

Page 26: ...3 2 1...

Page 27: ...2 1 DRU DRU O O O...

Page 28: ...24 004 1232 1 100 333 641 10 1 8 24 004 1214 4 100 312 574 10 1 9 24 004 1229 0 100 333 630 10 1 10 24 004 1505 0 100 348 070 10 1 11 24 004 1246 0 100 348 050 10 1 12 24 004 1247 0 100 348 060 10 1...

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