Fullwood Revolution II Stage 3 Page 5 Installation Instruction Download | Manualshive

Page: 5 / 29

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Ref / Pt.No: 006944

Revolution II Stage 3 Installation

Instruction

Revision: C

Date: 27-Nov-12

006944.doc

Page 5 of 29

2. Bail/Cabinet Part Numbers

Part Number

Description

MK3 Bail Assy S/S Tip

MK3 Bail S/Assy S/S Tip

Mk3 SS Lower Bail Post

187008

Mk3 Bail Assy m/s (Non Fdr)

187310

MK3 Bail Assy M/S+Feed

MK3 Bail S/Assy M/S+Feed

MK3 Bail Assy S/S Tip+Feed

MK3 Bail S/Assy S/S Tip+Feed

187577

MK3 Bail Assy SSTip&Leg+Feed

Mk3 Bail S/Assy SSTip+Fd-NoLeg

MK3 Bail Assy SSTip&Leg

Mk3 Bail S/Assy SSTip-NoLeg

Part Number

Description

190550

Standard Module Assy

190616

Standard Module with SS “D” Rail

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Summary of Contents for Revolution II Stage 3

Page 1: ...Revolution II Stage 3 Installation Instruction Technical Manual Revision C ORIGINAL MANUAL ...

Page 2: ...agram 16 7 3 Milk Meter Combination Fixing 18 8 Milk Plate Variations 21 9 Flip Down Jetter 24 10 Fixed Jetter Installation 25 11 Arm Assembly Variations and Installation 26 12 Milk and Pulsation Tube Fitting 27 13 Full Start System 28 14 Disclaimers 29 Copyright 2007 Fullwood Limited reserves the right to change the contents of this manual if necessary without warning Fullwood Limited has taken e...

Page 3: ...nything similar protruding in the parlour on which transponder neck bands or leg bands can get caught Calibration of milk meters monitors and feed dispensers are of utmost importance in obtaining accurate milking and feeding results If calibration is incorrect or the wrong values have been programmed milking results and feed distribution will remain adversely affected until calibration has been co...

Page 4: ... add to the hazards of welding Each must be assessed carefully since there may be added hazards such as falls or asphyxiation This is particularly true of work in confined spaces where there is a very real risk of death and the employer should make a critical assessment of the work to be done and how it may be carried out safely There may be statutory requirements in these situations Lifting and m...

Page 5: ...ail S Assy S S Tip Mk3 SS Lower Bail Post 187008 Mk3 Bail Assy m s Non Fdr 187310 MK3 Bail Assy M S Feed MK3 Bail S Assy M S Feed MK3 Bail Assy S S Tip Feed MK3 Bail S Assy S S Tip Feed 187577 MK3 Bail Assy SSTip Leg Feed Mk3 Bail S Assy SSTip Fd NoLeg MK3 Bail Assy SSTip Leg Mk3 Bail S Assy SSTip NoLeg Part Number Description 190550 Standard Module Assy 190616 Standard Module with SS D Rail ...

Page 6: ...lation Instruction Revision C Date 27 Nov 12 006944 doc Page 6 of 29 3 Bail Assembly 3 1 Rope Guide Plate 186537 Rope Guide Plate Kit 1 x 190675 Ms Rope Guide Plate Assy 1 x 000424 M6x20 Hex Hd SS Screw 1 x 001622 M6 SS Washer 000424 001622 190675 ...

Page 7: ... ACR Cyl Inst Kit 1 x 187223 MK3 Rotary SS Vac Cyl 675lg 2 x 187230 SS ACR Mount 2 x 100505 M6x20 SS Button Hd Socket Scw 2 x 001630 M6 SS Washer Form A 1 x 078490 QV Exhaust Valve for ACR Cyl 2 x 022001 Tube 8 7nb 150lg 17 od Rbr U9 1 x 190800 Clstr Breakaway Swivel Clip 1 x 106052 SS ACR Cyl Instruc Sht 2 x 003408 Rope Clip 2 x 089426 90 110 SS Jubilee Clip ...

Page 8: ...c Page 8 of 29 When used with Cluster Support Arm the claw should be set to lift as high as possible to provide maximum clearance when travelling above the entrance bridge floor 187223 2 x 187230 2 x 089426 2 x 100505 2 x 001630 Terminate Rope Here 190800 003408 Cable Tie acts as the breakaway device ...

Page 9: ...linder 106053 DVC 1000 ACR Cyl Instruc Sht 1 x 078060 DVC1000 ACR Cyl 90od Blue 2 x 000250 M6x25 SS Button Hd Socket Scw 2 x 001630 M6 SS Washer Form A 1 x 190800 Clstr Breakaway Swivel Clip 1 x 078490 QV Exhaust Valve for ACR Cyl 2 x 022001 Tube 8 7nb 150lg 17 od Rbr U9 2 x 003408 Rope Clip Terminate Rope Here 2 x 000250 2 x 001630 ...

Page 10: ...Revision C Date 27 Nov 12 006944 doc Page 10 of 29 When used with Cluster Support Arm the claw should be set to lift as high as possible to provide maximum clearance when travelling above the entrance bridge floor 190800 003408 Cable Tie acts as the breakaway device ...

Page 11: ...11 of 29 5 Aflilite System Installation 186558 Afilite M M Inst Kit 6 x 100506 Z4x5 16 Pan S T Screw Ab ss 2 x 000432 M6x30mm Lg SS Hex Hd S Screw 2 x 001158 M6 SS Nyloc Nut 4 x 001630 M6 SS Washer Form A 1 x 133557 Silicone Rbr Reducing Elbow 2 x 003518 Straight Hose Con Ges8r1 8 Afilite 190638 6 x 100506 ...

Page 12: ... Inst Kit 1 x 190638 MK2 Afilite Galv Door Assy 1 x 190677 Mk2 Rotary Rope Guide Rail Kit 1 x 000424 M6x20 Hex Hd SS Screw 1 x 001622 M6 SS Washer Form C 1 x 190622 Mk2 M S Upper Door 1 x 190583 Module Lid Assy 2 x 000447 M6x16 Hex Hd SS Setscrew 2 x 001626 M6 SS Penny Washer 2 x 000447 2 x 001626 190677 190583 190622 190638 000424 001622 ...

Page 13: ...flo Door Strap 4 x 000423 M6x25 Hex Hd SS Screw 4 x 001622 M6 SS Washer Form C 2 x 000432 M6x30mm Lg SS Hex Hd S Screw 2 x 001158 M6 SS Nyloc Nut 4 x 001630 M6 SS Washer Form A 1 x 133557 Silicone Rbr Reducing Elbow 2 x 003518 Straight Hose Con Ges8r1 8 1 x 006625 Afiflo 2000 User Manual 10 x 005110 Cable Tie Nylon Black300x4 8mm Assemble the Afiflo before placing it into the Bail 190555 133506 19...

Page 14: ...oor Inst Kit 1 x 190555 Mk2 Afiflo Door Assy Galv 1 x 190677 Mk2 Rotary Rope Guide Rail Kit 1 x 000424 M6x20 Hex Hd SS Screw 1 x 001622 M6 SS Washer Form C 1 x 190622 Mk2 M S Upper Door 1 x 190583 Module Lid Assy 2 x 000447 M6x16 Hex Hd SS Setscrew 2 x 001626 M6 SS Penny Washer 190583 190622 2 x 000447 2 x 001626 190677 190555 000424 001622 ...

Page 15: ...Ref Pt No 006944 Revolution II Stage 3 Installation Instruction Revision C Date 27 Nov 12 006944 doc Page 15 of 29 7 Milk Meter Installation 7 1 AfiLite and Afiflow individual Gate Wiring Diagram ...

Page 16: ...Ref Pt No 006944 Revolution II Stage 3 Installation Instruction Revision C Date 27 Nov 12 006944 doc Page 16 of 29 7 2 AfiLite and Afiflow Fullstart Wiring Diagram ...

Page 17: ...f 29 186563 Rotary M M Wiring Conn Kit 1 x 097185 R A MM Connection Kit 2 x 000398 M5x20 Teks Self Drill Screw 2 x 001634 M5 Penny Washer SS 6 x 005164 Yellow Ferrule 1 0mmSQ 1 x 005105 Terminal Block 12Way 5A PVC 6 x 005792 Red 1 5mm Pre Isul Seald Splcs 10 x 005110 Cable Tie Nylon Black300x4 8mm 000689 001634 ...

Page 18: ...10x20 Hex Hd SS Setscrew 2 x 001153 M10 SS Nyloc Nut 2 x 001676 M10x2 Thk 21od SS Washer 186558 186556 Afilite Afiflo M M Inst Kit 6 x 100506 Z4x5 16 Pan S T Screw Ab ss 2 x 000432 M6x30mm Lg SS Hex Hd S Screw 2 x 001158 M6 SS Nyloc Nut 4 x 001630 M6 SS Washer Form A 1 x 133557 Silicone Rbr Reducing Elbow 2 x 003518 Straight Hose Con Ges8r1 8 187038 000486 001153 001676 Clockwise Fixing Position A...

Page 19: ... 29 186559 M M Legato Dry Air Inst Kit 1 x 142901 Legato Life 24V 4pQM Less Cabl 1 x 142911 Legato Cable 4pole 1x4core 5m 1 x 042941 Legato QM Clean Air Kit 1 x 035515 Vac Clamp Valve Assy 1 x 000273 3 8BSWx3 4 Hex Hd SS S Scrw 000432 001158 001630 000273 Anti Clockwise Fixing Position Clockwise Fixing Position ...

Page 20: ...Installation Instruction Revision C Date 27 Nov 12 006944 doc Page 20 of 29 Drill a 27mm hole in the Dry Vacuum Line secure the valve clamp assembly over it The installation guide of the vacuum line can be found in the stage 4 manual 035515 ...

Page 21: ...tter Tray But No Tube Support arm fitted For use on a Anti Clockwise mk3 Rotary Abreast that has a S S folding Jetter Tray But No Tube Support arm fitted With 2 2 Pulsation 187338 Mk3 Bail Milk Pulse Plate 2 2 Assy 187396 Mk3 Bail Milk Pulse Plate 4 1 Assy For use on a Mk3 Rotary Abreast that has upside down Jetter Plugs And No Tube Support arm fitted For use on a Mk3 Rotary Abreast that has upsid...

Page 22: ...ube Support arm fitted For use on an Anti Clockwise mk3 Rotary Abreast that has Upside down Jetters and also a Tube Support arm fitted 187353 Mk3 Milk Wash Plate SJ NA 4 1 C W 187358 Mk3 Milk Wash Plate SJ NA 4 1 AC W For use on a Clockwise mk3 Rotary Abreast that has a S S folding Jetter Tray but no tube support arm fitted With 4 1 Pulsation For use on a Anti Clockwise mk3 Rotary Abreast that has...

Page 23: ...ction Revision C Date 27 Nov 12 006944 doc Page 23 of 29 187076 Mk3 bail Milk Wash Plate C W 187082 Mk3 bail Milk Wash Plate A C W For use on a Clockwise and Anti Clockwise mk3 Rotary Abreast that has a S S folding Jetter Tray and alsoa Tube Support arm fitted ...

Page 24: ...v 12 006944 doc Page 24 of 29 9 Flip Down Jetter 186526 MK3 Rot SS Jetter Inst Kit 4 x 000357 M6x16 SS Butn Hd Sckt Scw 4 x 001626 M6 SS Penny Washer 1 x 089729 Non Return Valve Assy 1 x 003719 16mm 12mm SS Reducer 1 x 055029 Restrictor 3 5mm Hole 10od 000357 001626 003719 089729 058963 ...

Page 25: ... Kit 1 x 190702 Reversed Cluster Hook Assy 4 x 000357 M6x16 SS Butn Hd Socket Screw 4 x 001626 M6 SS Penny Washer 1 x 055033 Restrictor 3 5mm Hole 16od 1 x 089729 Non Return Valve Assy Part Number Upside down Jetter assembly 188702 24pt 188703 28pt 188704 32pt 188705 36pt 188706 40pt 188707 44pt 188708 50pt 188709 60pt 188710 72pt 188711 80pt 000357 001626 089729 055033 190702 ...

Page 26: ...on Revision C Date 27 Nov 12 006944 doc Page 26 of 29 11 Arm Assembly Variations and Installation 190662 190661 190719 190723 A CW Arm 2 2 Puls C W Arm 2 2 Puls C W Arm 4 1 Puls A CW Arm 4 1 Puls Install the required arm as instructed below 2 x 001153 2 x 000290 ...

Page 27: ...ation Instruction Revision C Date 27 Nov 12 006944 doc Page 27 of 29 12 Milk and Pulsation Tube Fitting Depending on the setup chosen attach the Milk and pulsation tubes to the Jetters Arm and Milk Plates Cluster 030330 Milk Tube 030315 Pulse Tube ...

Page 28: ...olution II Stage 3 Installation Instruction Revision C Date 27 Nov 12 006944 doc Page 28 of 29 13 Full Start System Please continue to Stage 4 of the Installation Manual 006945 115255 Fullstart 003719 2 x 000432 2 x 001158 ...

Page 29: ...uch as equipment covered in this manual against lightning strikes Compressed air is extremely dangerous Installers and Users of compressed air equipment should be familiar with any relevant safety regulations Standards and recommendations are available from BSI or HMSO BS EN 1012 2 1996 A1 2009 Compressors and vacuum pump All owners or occupiers of premises are responsible for the water systems wi...

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