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2. PRODUCT SPECIFICATION

 2.1. Installation tools

Tool name

Change from R22 to R32 (R410A)

Gauge manifold

Pressure is high and cannot be measured with a R22 
gauge. To prevent erroneous mixing of other refrigerants, 
the diameter of each port has been changed.
It is recommended to use gauge with seals -0.1 to 5.3 MPa 
(-1 to 53 bar) for high pressure.
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure.

Charge hose

To increase pressure resistance, the hose material and base 
size were changed. (R32/R410A)

Vacuum pump

A conventional vacuum pump can be used by installing a 
vacuum pump adapter.
(Use of a vacuum pump with a series motor is prohibited.)

Gas leakage detector

Special gas leakage detector for HFC refrigerant R410A or 
R32.

 

Copper pipes

It is necessary to use seamless copper pipes and it is desirable that the amount of residual 
oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or 
discolored portion (especially on the interior surface). Otherwise, the expansion value or 
capillary tube may become blocked with contaminants.
As an air conditioner using R32 (R410A) incurs pressure higher than when using R22, it is 
necessary to choose adequate materials. 

 WARNING

•  Do not use the existing (for R22) piping and 

fl

 are nuts.

If the existing materials are used, the pressure inside the refrigerant cycle will rise and 
cause failure, injury, etc. (Use the special R32/R410A materials.)

•  Use (re

fi

 ll or replace with) speci

fi

 ed refrigerant (R32) only.  Use of unspeci

fi

 ed refriger-

ant can cause product malfunction, burst, or injury.

•  Do not mix any gas or impurities except speci

fi

 ed refrigerant (R32).  In

fl

 ow of air or ap-

plication of unspeci

fi

 ed material makes the internal pressure of the refrigerant cycle too 

high, and may cause product malfunction, burst of piping, or injury.

•  For installation purposes, be sure to use the parts supplied by the manufacturer or 

other prescribed parts. The use of non-prescribed parts can cause serious accidents 
such as the unit falling, water leakage, electric shock, or 

fi

 re.

•  Do not turn on the power until all work has been completed.

 CAUTION

This manual describes how to install the indoor unit only. To install the outdoor unit or 
branch box, (if any), refer to the installation manual included in each product.

2.2. Accessories

 WARNING

•  For installation purposes, be sure to use the parts supplied by the manufacturer or 

other prescribed parts. The use of non-prescribed parts can cause serious accidents 
such as the unit to fall, water leakage, electric shock, or 

fi

 re.

•  Keep the Installation manual in a safe place and do not discard any other accessories 

until the installation work has been completed.

The following installation accessories are supplied. Use them as required.

Name and Shape

Q’ty

Name and Shape

Q’ty

Operating manual

1

Cable tie (large)

4

Operating manual 

(CD-ROM)

1

Cable tie (medium)

3

Installation manual 

(This manual)

1

Filter (large)

[18 model]

 

2

Installation template

1

Filter (small)
[07, 09,12,14 model]

2

Washer

8

Drain hose

1

Coupler heat insulation (large)

1

Hose band

1

Coupler heat insulation(small)

1

Drain hose insulation B

1

Insulation
(for electrical wiring)

2

The following items are necessary to install this air conditioner. (The items are not includ-
ed with the air conditioner and must be purchased separately.)

Additional materials 

Connection pipe assembly

Wall cap

Connection cable (4-conductor)

Saddle

Wall pipe

Drain hose

Decorative tape

Tapping screws

Vinyl tape

Putty

2.3. Pipe requirement

Model

Gas pipe size (thickness) [mm]

Luquid pipe size (thickness) [mm]

07, 09, 12,14

Ø 9.52 (0.80)

Ø 6.35 (0.80)

18

Ø 12.70 (0.80)

Ø 6.35 (0.80)

 CAUTION

Refer to the installation manual for the outdoor unit for description of allowable pipe 
length and height difference.

• Use pipe with water-resistant heat insulation.

 CAUTION

•  Wrap heat insulation around both gas pipe and liquid pipe.  

No heat-insulation work or incorrect heat-insulation work may cause water leaks.

•  In a reverse cycle model, use heat insulation with heat resistance above 120 °C.
•  If expected humidity of the installation location of refrigerant pipes is higher than 

70 %, wrap the heat insulation around the refrigerant pipes. 
If the expected humidity is between 70 % and 80 %, use heat insulation that has a 
thickness of 15 mm or more. 
If the expected humidity is higher than 80 %, use heat insulation that has a thickness 
of 20 mm or more.

•  The use of thinner heat insulation than speci

fi

 ed above, may cause a condensation 

on the surface of the insulation.  

•  Use heat insulation with thermal conductivity of 0.045 W/(m•K) or less, at 20 °C.

 2.4. Electrical requirement

The indoor unit is powered from the outdoor unit. Do not power indoor unit from separate 
power source.

 WARNING

Standard for electrical wiring and equipment differs in each country or region. Before you 
start electrical working, con

fi

 rm related regulations, codes, or standards.

Cable

Conductor size [

mm

2

]

Type

Remarks

Connection cable

1.5 (Min)

Type 60245 IEC 57

3 cable + Earth (Ground), 

1 Ø 230 V

Cable Length:  Limit voltage drop to less than 2%. Increase cable gauge if voltage drop is 

2% or more.

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2018/12/11   10:11:29

2018/12/11   10:11:29

Summary of Contents for ARXG-KLLAP Series

Page 1: ...installed in an explo sive atmosphere To avoid getting an electric shock never touch the electrical components soon after the power supply has been turned off After turning off the power always wait 5 min utes or more before you touch the electrical components This product contains no user serviceable parts Always consult experienced service technicians for repairing When moving or relocating the ...

Page 2: ...ntly far away from the site of installation repairing removing and disposal during which flammable refrigerant can possibly be released to the surrounding space Prior to work taking place the area around the equipment is to be surveyed to make sure that there are no flammable hazards or ignition risks No Smoking signs shall be displayed 2 6 Ventilated area Ensure that the area is in the open or th...

Page 3: ...ior to re use of reclaimed refrigerant It is essential that electrical power is available before the task is commenced a Become familiar with the equipment and its operation b Isolate system electrically c Before attempting the procedure ensure that mechanical handling equipment is available if required for handling refriger ant cylinders all personal protective equipment is available and being us...

Page 4: ... fall water leakage electric shock or fire Keep the Installation manual in a safe place and do not discard any other accessories until the installation work has been completed The following installation accessories are supplied Use them as required Name and Shape Q ty Name and Shape Q ty Operating manual 1 Cable tie large 4 Operating manual CD ROM 1 Cable tie medium 3 Installation manual This manu...

Page 5: ...rol cable at least 1 m away from a television or radio receivers The purpose of this is to prevent TV reception interference or radio noise Even if they are installed more than 1 m apart you could still receive noise under some signal conditions If children under 10 years old may approach the unit take preventive measures so that they cannot reach the unit Decide the mounting position with the cus...

Page 6: ...sed Air Intake grille Locally purchased Side inlet Side outlet Duct Insulation material Locally purchased Aluminum tape Aluminum tape Tapping screw for flange connection M4 x 10mm Locally purchased Flange Locally purchased Flange Locally purchased Air Duct Locally purchased Air Intake grille Locally purchased Bottom inlet Side outlet Duct Locally purchased Intake grille Locally purchased Air Air O...

Page 7: ...OOD VP25 O D 32 mm or more Rise Air bleeding PROHIBITED Trap Observe the following procedures to construct centralized drain pipe fittings VP30 or more O D 38 mm or more Downward gradient 1 100 or more 700 mm or less When drain pump is not used natural drainage CAUTION Set Drainage function setting DIP switch 101 1 in 5 3 DIP switch 101 setting If the drain pump is not used please replace with the...

Page 8: ...se as in the figure 2 Be sure to connect Drain pipe with adhesive polyvinyl chloride so that there is no leakage Applying area of adhesive Joint pipe Locally purchased Drain pipe VP25 Locally purchased 4 mm or less CAUTION Do not connect to the Drain hole with adhesive Using adhesive may cause damage and water leaks 3 After installing the Drain hose check if the drainage is smooth CAUTION To preve...

Page 9: ...ipe avoid sharp bends If the pipe is bent repeatedly at the same place it will break The pipes are shaped by your hands Be careful not to collapse them Bend R70 mm or more with a pipe bender Do not bend the pipes in an angle more than 90 When pipes are repeatedly bend or stretched the material will harden making it difficult to bend or stretch them anymore Do not bend or stretch the pipes more tha...

Page 10: ...ard Imperfect installation may cause a fire Use ring terminals and tighten the terminal screws to the specified torques otherwise abnormal overheating may be produced and possibly cause heavy damage inside the unit CAUTION Be careful not to generate a spark as follows for using a flammable refrigerant Do not remove the fuse while the power is on Do not disconnect the wiring while the power is on I...

Page 11: ...ultaneous triple 18 model only Wired remote controller cable 3 wire type only Connection cable Indoor unit Primary Indoor unit Secondary Outdoor unit Earth Ground line Control line Power line Wired remote controller Remote controller cable Bus wire Locally purchased remote controller cable Max length 500 m Junction box Locally purchased Earth Ground line Red White Black Indoor unit Secondary Indoo...

Page 12: ...1 8 12 to 18 3 6 4 Connection wiring CAUTION Be careful not to mistake the power supply cable and connection wires when install ing Install so that the wires for the remote controller will not come in contact with other connection wires 1 Remove the control box cover 2 Connect the connection cable Cover Screw Connection cable Y1 Y2 TO REMOTE CONTROL UNIT Ex IN Y3 1 2 Y1 Y2 TO REMOTE CONTROL UNIT E...

Page 13: ...eration Stop mode or Forced stop mode can be selected with function setting of indoor unit A twisted pair cable 22 AWG should be used Maximum length of cable is 150 m 492 ft Use an external input and output cable with appropriate external dimension depending on the number of cables to be installed The wire connection should be separate from the power cable line Y1 Y2 TO REMOTE CONTROL UNIT Ex IN Y...

Page 14: ...onnected set the function setting of indoor unit as indicated below Function Number 30 Set the Setting Number to 00 Default Function Number 31 Set the Setting Number to 02 Refer to 6 FUNCTION SETTING for details about Function number and Setting value 4 4 IR receiver unit Optional parts For the installation method please refer to the installation manual of IR receiver unit 4 4 1 Connection method ...

Page 15: ...REMOTE CONTROL UNIT Ex IN Y3 1 2 1 2 3 SW100 a 2 wire type DIP switch RC AD SW Factory setting 00 Since the remote controller address settings are automatically configured you do not need to configure them If configuring manually it is necessary to configure both the indoor unit and the remote controller For details please refer to the remote controller installation manual b 3 wire type DIP switch...

Page 16: ...nnection cable Remote controller cable Outdoor unit 1 Outdoor unit 2 Outdoor unit 3 Outdoor unit 4 Indoor unit 1 Indoor unit 2 Indoor unit 3 Indoor unit 4 Indoor unit 5 Indoor unit 6 Indoor unit 7 5 2 Multiple remote control Up to 2 remote controllers can be used to operate one indoor unit CAUTION Multiple installation method described above is prohibited to combine 3 Wired type with 2 Wired Type ...

Page 17: ...ly 3 Set the primary and secondary Remote controller setting 1 Turn on all of the indoor units 2 Set the primary and secondary settings Set the indoor unit that is connected to the outdoor unit using a transmission cable as the primary Function Number Setting Value Primary 51 00 Secondary 01 3 After completing the function settings turn off all of the indoor units and then turn them back on If err...

Page 18: ... changed Select the appropriate custom code Factory setting Function number Setting value Setting description 44 00 A 01 B 02 C 03 D External input control Operation Stop mode or Forced stop mode can be selected Factory setting Function number Setting value Setting description 46 00 Operation Stop mode 1 01 Setting prohibited 02 Forced stop mode 03 Operation Stop mode 2 Room temperature sensor swi...

Page 19: ...in accordance with the operating manual 1 Starting and stopping method operation switching temperature adjustment timer air flow switching and other remote controller operations 2 Cleaning and maintenance of the product and other items such as air filters and air louvers if applicable 3 Give the operating and installation manuals to the customer 4 If the indoor unit custom code is changed and the ...

Page 20: ...5 Suction Gas temp sensor error 7 6 2 way valve temp sensor error 3 way valve temp sensor error 7 7 Heat sink temp sensor error 8 2 Sub cool Heat Ex gas inlet temp sensor error Sub cool Heat Ex gas outlet temp sensor error 8 3 Liquid pipe temp sensor error 8 4 Current sensor error 8 6 Discharge pressure sensor error Suction pressure sensor error High pressure switch error 9 4 Trip detection Error ...

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