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 WARNING

Do not use this equipment with air or any other unspecified refrigerant in the refrigerant 

lines.
Excess pressure can cause a rupture.

During installation, make sure that the refrigerant pipe is attached firmly before you run 

the compressor. 

Do not operate the compressor under the condition of refrigerant piping not attached 

properly with 2-way or 3-way valve open. This may cause abnormal pressure in the 

refrigeration cycle that leads to rupture and even injury.
When installing and relocating the air conditioner, do not mix gases other than the 

specified refrigerant (R410A) to enter the refrigerant cycle.

If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to 

an abnormally high value and cause rupture, injury, etc.
For the air conditioner to operate satisfactorily, install it as outlined in this installation 

manual.

Connect the indoor unit and outdoor unit with the air conditioner piping and cable 

available standards parts.
This installation manual describes the correct connections using the installation set 

available from our standard parts.
Also, do not use an extension cable.
Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation.
There is not extra refrigerant in the outdoor unit for air purging.
Use a vacuum pump for R410A exclusively.
Using the same vacuum pump for different refrigerants may damage the vacuum pump 

or the unit.

Use a clean gauge manifold and charging hose for R410A exclusively.
During the pump-down operation, make sure that the compressor is turned off before 

you remove the refrigerant piping.

Do not remove the connection pipe while the compressor is in operation with 2 way or  

3 way valve open. This may cause abnormal pressure in the refrigeration cycle that 

leads to rupture and even injury.

 CAUTION

Read carefully all security information before use or install the air conditioner.
Do not attempt to install the air conditioner or a part of the air conditioner by yourself.
This unit must be installed by qualified personnel with a capacity certificate for handling 

refrigerant fluids. Refer to regulation and laws in use on installation place.
The installation must be carried out in compliance with regulations in force in the place 

of installation and the installation instructions of the manufacturer.

This unit is part of a set constituting an air conditioner. It must not be installed alone or 

with non-authorized by the manufacturer.
Always use a separate power supply line protected by a circuit breaker operating on all 

wires with a distance between contact of 3mm for this unit.
The unit must be correctly earthed (grounded) and the supply line must be equipped 

with a differential breaker in order to protect the persons.
The units are not explosion proof and therefore should not be installed in explosive atmosphere.
This unit contains no user-serviceable parts. Always consult authorized service 

personnel to repairs.

When moving, consult authorized service personnel for disconnection and installation of 

the unit.

Children should be monitored to ensure they do not play with the device.
This appliance is not intended for use by persons (including children) with reduced 

physical, sensory or mental capabilities, or lack of experience and knowledge, unless 

they have been given supervision or instruction concerning use of the appliance by a 

person responsible for their safety. Children should be supervised to ensure that they do 

not play with the appliance.

Do not touch the aluminum fins of heat exchanger built-in the indoor or outdoor unit to 

avoid personal injury when you install or maintain the unit.
Do not place any other electrical products or household belongings under indoor unit or 

outdoor unit. Dripping condensation from the unit might get them wet, and may cause 

damage or malfunction of your property.

2. ABOUT THE UNIT

d

2.1.  Precautions for using R410A refrigerant

 WARNING

Do not introduce any substance other than the prescribed refrigerant into the 

refrigeration cycle. If air enters the refrigeration cycle, the pressure in the refrigeration 

cycle will become abnormally high and cause the piping to rupture.
If there is a refrigerant leak, make sure that it does not exceed the concentration limit. 

If a refrigerant leak exceeds the concentration limit, it can lead to accidents such as 

oxygen starvation.

Contents

1.  SAFETY PRECAUTIONS

 ............................................................................................ 2

2. 

ABOUT THE UNIT

2.1.  Precautions for using R410A refrigerant

 ............................................................ 2

2.2.  Special tools for R410A

 ...................................................................................... 3

2.3.  Accessories ........................................................................................................ 3

3. 

INSTALLATION WORK

3.1.  Selecting an installation location

 ........................................................................ 3

3.2.  Drain installation ................................................................................................. 4
3.3.  Installation dimensions ....................................................................................... 4

3.4.  Transporting the unit

 .......................................................................................... 5

3.5.  Installation .......................................................................................................... 5

4. 

PIPE SELECTION

4.1.  Selecting the pipe material

 ................................................................................. 5

4.2.  Protection of pipes ............................................................................................. 5

4.3.  Refrigerant pipe size and allowable piping length

 .............................................. 5

4.4.  Connectable pipe diameter and max. piping length

 ........................................... 6

5. 

PIPE INSTALLATION-

1

5.1.  Opening a knock out hole

 .................................................................................. 7

5.2.  Brazing

 ............................................................................................................... 7

5.3.  Indoor unit pipe connections .............................................................................. 7
5.4.  Flare connection (pipe connection) .................................................................... 7

5.5.  Sealing test

 ........................................................................................................ 8

5.6.  Vacuum process ................................................................................................ 8

5.7.  Additional charging

 ............................................................................................. 9

6. 

ELECTRICAL WIRING

6.1.  Notes for electrical wiring

 .................................................................................

1

0

6.2.  Selecting circuit breaker and wiring

 .................................................................

11

6.3.  Knock out holes for wiring

 ................................................................................

11

6.4.  Wiring method

 ..................................................................................................

11

7. 

PIPE INSTALLATION-2

7.1.  Installing insulation

 ...........................................................................................

1

2

7.2.  Filling with putty

 ................................................................................................

1

2

8. 

HOW TO OPERATE DISPLAY UNIT

8.1.  Various setting methods

 ...................................................................................

1

2

8.2.  Description of display .......................................................................................

1

3

9. 

LOCAL SETTING

9.1.  Low noise mode (Local work)

 ..........................................................................

1

3

9.2.  Peak cut mode (Local work)

 .............................................................................

1

4

10.  TEST RU

N

10.1. Check items before performing the test run

 .....................................................

1

4

10.2. Test run method

 ...............................................................................................

1

4

11.  PUMP DOW

N

11.1. Preparation for pump down

 ..............................................................................

1

5

11.2. Pump down procedure

 .....................................................................................

1

5

12.  ERROR CODE DISPLA

Y

12.1. How to check error code

 ..................................................................................

1

6

12.2. Error code check table

 .....................................................................................

1

6

1. SAFETY PRECAUTIONS

Be sure to read this manual carefully before installation.

 

The warnings and precautions indicated in this manual contain important information 

 

pertaining to your safety. Be sure to observe them.
Hand this manual, together with the operating manual, to the customer. Request the 

 

customer to keep them on hand for future use, such as for relocating or repairing the 

unit.

 

WARNING

This mark indicates procedures which, if improperly performed, 

might lead to the death or serious injury of the user.

 

CAUTION

This mark indicates procedures which, if improperly performed, might 

possibly result in personal harm to the user, or damage to property.

 WARNING

Never touch electrical components immediately after the power supply has been turned 

off. Electrical shock may occur. After turning off the power, always wait 10 minutes or 

more before touching electrical components.

Request your dealer or a professional installer to install the outdoor unit in accordance 
with this installation manual. an improperly installed unit can cause serious accidents 

such as water leakage, electric shock, or fire. 

 

If the outdoor unit is installed in disregard of the instructions in the installation manual, it 

will void the manufacturer’s warranty.

Do not turn ON the power until all work has been completed. Turning ON the power 

before the work is completed can cause serious accidents such as electric shock or fire.
If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant 

comes in contact with a flame, it produces a toxic gas.
Installation work must be performed in accordance with national wiring standards by 

authorized personnel only.

INSTALLATION MANUAL

OUTDOOR UNIT (3 Phase Type) 

PART No. 9379069274-04 

English

9379069274-04_IM.indb   2

28/11/2555   10:56:47

Summary of Contents for AOYG36LATT

Page 1: ...utorizado MANUALE DI INSTALLAZIONE UNITÀ ESTERNA tipo a 3 fasi A uso esclusivo del personale tecnico autorizzato ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΕΞΩΤΕΡΙΚΗ ΜΟΝΑΔΑ Τριφασικού Τύπου Μόνο για εξουσιοδοτημένο τεχνικό προσωπικό MANUAL DE INSTALAÇÃO UNIDADE EXTERIOR Tipo trifásica Apenas para pessoal de assistência autorizado РУКОВОДСТВО ПО УСТАНОВКЕ ВНЕШНИЙ МОДУЛЬ 3 фазного типа Только для авторизованного обслу...

Page 2: ...ain the unit Do not place any other electrical products or household belongings under indoor unit or outdoor unit Dripping condensation from the unit might get them wet and may cause damage or malfunction of your property 2 ABOUT THE UNIT d 2 1 Precautions for using R410A refrigerant WARNING Do not introduce any substance other than the prescribed refrigerant into the refrigeration cycle If air en...

Page 3: ...rant pipe connections or other areas Touching the refrigerant directly can cause frostbite If a refrigerant leak occurs during operation immediately vacate the premises and thoroughly ventilate the area If the refrigerant comes in contact with a flame it produces a toxic gas The basic installation work procedures are the same as conventional refrigerant models However pay careful attention to the ...

Page 4: ...tion route installation space maintenance space and access and install the unit in a location with sufficient space for the refrigerant piping Observe the installation space specifications that are shown in the figures Keep the same space at rear air intake Provide the same space for the air intake at the rear of the outdoor unit If the installation is not performed according to the specifications...

Page 5: ...low If overturning prevention is required purchase the necessary commercially available items Bolt 20 mm Nut Base Fix securely with bolts on a solid block Use 4 sets of commercially available M10 bolt nut and washer 4 PIPE SELECTION 4 1 Selecting the pipe material CAUTION Do not use existing pipes Use pipes that have clean external and internal sides without any contamination which may cause troub...

Page 6: ...ference H1 Indoor unit to outdoor unit m 30 Max height difference H2 Indoor unit to indoor unit m 0 5 View Example L2 L3 L4 L1 H1 H2 1 For the standard pipe diameter 4 4 Connectable pipe diameter and max piping length The figures enclosed by a thick lined frame indicate the standard pipe diameter and max piping length 4 4 1 Single type installation Capacity Btu h class 36 000 45 000 54 000 Pipe di...

Page 7: ...erant piping branches Branch pipes are twin or triple type for concurrent operation and may be used for piping between the outdoor and indoor units Select a twin or triple type branch pipe and purchase it before starting the installation work Shorten the length of branch pipes from a branch to indoor unit as short as possible Maximum length within 20 m Branch pipes shall be connected by welding br...

Page 8: ...art of Blank cap is sealed for protection Fasten blank cap tightly after opening valves Table A Blank cap mm in Tightening torque N m kgf cm 6 35 1 4 20 to 25 200 to 250 9 52 3 8 20 to 25 200 to 250 12 70 1 2 25 to 30 250 to 300 15 88 5 8 30 to 35 300 to 350 19 05 3 4 35 to 40 350 to 400 Operating the valves Use a hexagon wrench size 4 mm Opening 1 Insert the hexagon wrench into the valve shaft an...

Page 9: ...s 19 05 3 4 15 m 25 m 35 m g m Liquid 12 70 1 2 None 1 000 g 2 000 g 100 g m Gas 15 88 5 8 19 05 3 4 1 Refer to View in the table of 4 3 1 Single type installation Simultaneous operation multi type Twin L1 L2 L3 2 Pre charge length Triple L1 L2 L3 L4 3 Pre charge length 2 Refer to View in the table of 4 3 2 Simultaneous operation multi type installation 3 Refer to View in the table of 4 3 2 Simult...

Page 10: ... power factor improvement condenser Instead of improving the power factor the condenser may overheat Be sure to perform the earthing grounding work Do not connect earthing grounding wires to a gas pipe water pipe lightning rod or earthing grounding wire for a telephone Connection to a gas pipe may cause a fire or explosion if gas leaks Connection to a water pipe is not an effective earthing ground...

Page 11: ...s are provided for wiring Fig A Knock out holes are provided 2 each in the same size in front lateral and rear sides Fig B Fig A Fig B Installation method of One touch bush Please fix the One touch bush accessory as shown in the figure below Front connection Lateral connection Rear connection One touch cable bush Accessories One touch cable bush Accessories One touch cable bush Accessories Pipe co...

Page 12: ...the wiring is complete s d 7 PIPE INSTALLATION 2 WARNING Install the insulated pipes so that they do not touch the compressor 7 1 Installing insulation Use an insulation on the refrigerant pipes to prevent condensation and dripping Fig A Determine the thickness of the insulation material by referring to Table A Table A Selection of insulation for using an insulation material with equal heat transm...

Page 13: ...EAK CUT L5 L6 L7 Orange Lights on during Peak cut function when local setting is activated Lighting pattern of L5 L6 and L7 indicates peak cut level _ Refer to 9 LOCAL SETTING Switch Function or operation method SW1 DIP switch For selecting cooling or heating during test operation Positions 2 to 4 of DIP switch are not used SW2 Push switch To switch between Local setting and Error code display SW3...

Page 14: ...AT Lower COOL ENTER TEST RUN switch 10 2 1 Operating procedures for the test run 1 Check the 3 way valves both at the liquid side and gas side are opened 2 Set the operation mode to COOL or HEAT POWER MODE ERROR TEST RUN PUMP DOWN LOW NOISE PEAK CUT L1 L2 L3 L4 L5 L6 L7 In the first test run be sure to set the operation mode to COOL The operation mode cannot be switched between COOL and HEAT durin...

Page 15: ... valves both at the liquid side and gas side are opened 2 Turn the power on POWER MODE ERROR TEST RUN PUMP DOWN LOW NOISE PEAK CUT L1 L2 L3 L4 L5 L6 L7 3 Press PUMP DOWN switch for 3 seconds or more after 3 minutes after power on ERROR TEST RUN PUMP DOWN LOW NOISE PEAK CUT POWER MODE L1 L2 L3 L4 L5 L6 L7 LED display lights on as shown in the above figure and the fans and the compressor start opera...

Page 16: ... 4 PFC AD detection error 2 6 4 PFC hardware error 2 6 5 IPM error Trip terminal L error 2 6 8 Rush current limiting resister temp rise protection 2 7 1 Discharge temp sensor error 2 7 2 Compressor temp sensor error 2 7 3 Heat Ex middle temp sensor error 2 7 3 Outdoor unit Heat Ex liquid temp sensor error 2 7 4 Outdoor temp sensor error 2 7 7 Heat sink temp sensor error 2 7 7 PFC heat sink temp se...

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