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2. ABOUT THIS PRODUCT

2. 1.  Precautions for using R410A refrigerant

Pay careful attention to the following points:

Since the working pressure is 1.6 times higher than that of R22 models, some of the pip-
ing and installation and service tools are special. (See the table in the SPECIAL TOOLS 
FOR R410A section.)
Especially, when replacing a conventional refrigerant (other than R410A) model with a 
new refrigerant R410A model, always replace the conventional piping and 

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 are nuts with 

the R410A piping and 

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 are nuts.

Models that use refrigerant R410A have a different charging port thread diameter to pre-
vent erroneous charging with R22, R407C and for safety. Therefore, check beforehand. 
[The charging port thread diameter for R410A is 1/2 UNF 20 threads per inch.]

Be more careful than the installation of the refrigerant (other than R410A) models, not 
to enter foreign matters (oil, water, etc.) and other refrigerant into the piping. Also, when 
storing the piping, securely seal the openings by pinching, taping, etc.

When charging the refrigerant, take into account the slight change in the composition of 
the gas and liquid phases, and always charge from the liquid phase side whose compo-
sition is stable.

2. 2.  Special tools for R410A

Tool name

Contents of change for R22 tool

Gauge mani-
fold

Pressure is huge and cannot be measured with a conventional gauge. To 
prevent erroneous mixing of other refrigerants, the diameter of each port 
has been changed.
It is recommended to use a gauge manifold with a high pressure display 
range -0.1 to 5.3 MPa and a low pressure display range -0.1 to 3.8 MPa.

Charging 
hose

To increase pressure resistance, the hose material and base size were 
changed.

Vacuum 
pump

A conventional vacuum pump can be used by installing a vacuum pump 
adapter.
•  A conventional vacuum pump can be used by installing a vacuum 

pump adapter. 

•  Be sure that the pump oil does not back 

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 ow into the system. Use one 

capable for vacuum suction of -100.7kPa (5 Ton, -755mmHg).

Gas leakage 
detector

Special gas leakage detector for HFC refrigerant R410A.

2. 3.  Accessories

Use connecting parts as required.
Do not throw away the connecting parts until the installation has been complete.

Name and shape

Q’ty

Application

Speci

fi

 cations 

manual

1

Installation 
manual

1

(This book)

Drain cap

3

For outdoor unit drain piping work

Drain pipe

1

For outdoor unit drain piping work

Cable tie

4

For binding power cable and 
transmission cable

Reducer 

1

For connecting gas pipe
(For 60 model)

Conduit plate

1

To 

fi

 x Conduit tube

2. 4.  Optional parts

CAUTION

The following parts are optional parts speci

fi

 c to R410A refrigerant.

Do not use parts other than those listed below.

2. 4. 1.  Separation tube kit

Separation tube uses the following parts.

Separation tube

Total cooling capacity of indoor unit (kw)

UTP-AX054A

ALL

2. 4. 2.  Header

Header uses the following parts. A header is used for connecting the indoor units.

Header

Total cooling capacity of 

indoor unit (kw)

3-6 Branches

3-8 Branches

UTR-H0906L

UTR-H0908L

ALL

2. 4. 3.  External connect kit

Model

Usage

UTY-XWZXZ6

For External input (CN131, CN132, CN133, CN134)

For External output (Error status / CN136) (Operation status / CN137)

UTY-XWZXZF

For External input (CN135)

UTY-XWZXZ9

For External output (Base heater / CN115)

3. INSTALLATION WORK

Please obtain the approval of the customer when selecting the location of installation and 
installing the main unit.

3. 1.  Selecting an installation location

WARNING

Install the unit in a location that can withstand its weight, and where it will not topple or 
fall.

Calculate the proper refrigerant concentration if you will be installing it in an enclosed 
location.

Total amount of replenished refrigerant 
in refrigerant facility [lb. (kg)]

Refrigerant concentration [lb/Mcf (kg/m³)] 
[25 lb/Mcf (0.39 kg/m³)]

Capacity of smallest room where unit 

is installed [Mcf (m³)]

If the results of the calculation exceed the concentration limit, increase the room surface 
area or install a ventilation duct.

CAUTION

Please install the outdoor unit without slant. (within 3 degrees)

Install this unit in a location with good ventilation.

If the unit must be installed in an area within easy reach of the general public, install as 
necessary a protective fence or the like to prevent their access.

Install the unit in an area that would not inconvenience your neighbors, as they could be 
affected by the air

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 ow coming out from the outlet, noise, or vibration.

If it must be installed in proximity to your neighbors, be sure to obtain their approval.

If the unit is installed in a cold region that is affected by snow accumulation, snow fall, or 
freezing, take appropriate measures to protect it from those elements.
To ensure a stable operation, install inlet and outlet ducts.

Install the unit in an area that would not cause problems even if the drain water is 
discharged from the unit. Otherwise, provide drainage that would not affect people or 
objects.

Install the unit in an area that has no heat sources, vapors, or the risk of the leakage of 

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 ammable gas in the vicinity.

Install the unit in an area that is away from the exhaust or vent ports that discharge 
vapor, soot, dust, or debris.

Install the indoor unit, outdoor unit, power supply cable, transmission cable and remote 
control cable at least 40 in (1 m) away from a television or radio.
The purpose of this is to prevent TV reception interference or radio noise. (Even if they 
are installed more than 40 in (1 m) apart, you could still receive noise under some signal 
conditions.)

Keep the length of the piping of the indoor and outdoor units within the allowable range.

For maintenance purposes, do not bury the piping.

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Summary of Contents for AOU36RLAVM

Page 1: ...tage Parts for the Fujitsu LonWorks cables are the following Cable Type Pairs Details Catalog Number Level 4 NEMA 22AWG 1 250ft LonWorks Shielded cable K00250LW 1 500ft LonWorks Shielded cable K00500LW This addendum information shall supersede any LonWorks cable requirements listed in any of the Airstage Design Technical Manuals or Installation Manuals Design Technical Manual for Airstage V II 208...

Page 2: ...STALACIÓN OUTDOOR UNIT UNITÉ EXTÉRIEURE UNIDAD EXTERIOR For authorized service personnel only Pour le personnel agréé uniquement Solo para personal de servicio autorizado AOU36RLAVM AOU48RLAVM AOU60RLAVM 9380545095_IM indb cover1 9380545095_IM indb cover1 11 17 2015 4 14 24 PM 11 17 2015 4 14 24 PM ...

Page 3: ...your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be neces sary to construct a strong wood or metal frame to provide added support In a Room Properly insulate any tubing run inside a room to prevent sweat...

Page 4: ...g Do not remove the connection pipe while the compressor is in operation with 2 way or 3 way valve open This may cause abnormal pressure in the refrigeration cycle that leads to breakage and even injury If there is a possibility of touching the fan during maintenance make sure to turn OFF the power before implementing the maintenance Even if operations are suspended the fan of outdoor unit sometim...

Page 5: ...otal cooling capacity of indoor unit kw UTP AX054A ALL 2 4 2 Header Header uses the following parts A header is used for connecting the indoor units Header Total cooling capacity of indoor unit kw 3 6 Branches 3 8 Branches UTR H0906L UTR H0908L ALL 2 4 3 External connect kit Model Usage UTY XWZXZ6 For External input CN131 CN132 CN133 CN134 For External output Error status CN136 Operation status CN...

Page 6: ...ure sufficient space or consult your distributing agent as it may affect the performance due to short circuit and other problems Consider the transportation route installation space maintenance space and access and install the unit in a location with sufficient space for the refrigerant piping Observe the installation space specifications that are shown in the figures Keep the same space at rear a...

Page 7: ...rformance First separation tube optional Separation tube optional Pipe size table B Pipe size table C Pipe size table D Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit 3 3 3 Outdoor units installation in multi row Unit in mm The following settings are not recommended in case of cooling by a low outside tempera ture 1 Single parallel unit arrangement 6 150 24 600 40 1000 79 ...

Page 8: ...tion Working period Protection method Outdoor 1 month or more Pinch pipes Less than 1 month Pinch or tape pipes Indoor Pinch or tape pipes Protect the pipes to prevent the entry of moisture and dust Especially pay attention when passing the pipes through a hole or connecting the end of a pipe to the outdoor unit 5 PIPE INSTALLATION 5 1 Brazing CAUTION If air or another type of refrigerant enters t...

Page 9: ...ut CAUTION Hold the torque wrench at its grip keeping it in a right angle with the pipe in order to tighten the flare nut correctly Outer panel may be distorted if fastened only with a wrench Be sure to fix the elementary part with a holding wrench spanner and fasten with a torque wrench refer to below dia gram Do not apply force to the blank cap of the valve or hang a wrench etc on the cap If bla...

Page 10: ...portion of the connector cable with the cord clamp A damaged insulation can cause a short circuit Never install a power factor improvement condenser Instead of improving the power fac tor the condenser may overheat CAUTION Risk of Electric Shock Before servicing the unit turn the power supply switch OFF Then do not touch electric parts for 20 minutes due to the risk of electric shock Always use a ...

Page 11: ...er MAX CKT BKR GOOD Transmission cable Remote controller cable 208 230 V 60 Hz Breaker 1 208 230 V 60 Hz Outdoor unit power supply cable Indoor unit power supply cable Breaker 2 Breaker 1 Breaker 2 6 4 Transmission line CAUTION Caution when wiring cable When stripping off the coating of lead wire always use the exclusive tool such as a wire stripper If there is no exclusive tool available necessar...

Page 12: ...mote control Remote control Remote control Power supply Power supply Power supply Indoor unit Power supply 208 230V 60Hz Remote controller 1 1 1 Remote controller Remote controller Power supply 208 230V 60Hz Power supply 208 230V 60Hz Indoor unit Indoor unit Breaker 1 Breaker 1 Breaker 1 Breaker 1 Breaker 2 Breaker 2 Breaker 2 Breaker 2 1 The number of power supply terminals is different depending...

Page 13: ...e Screw with special washer Ring terminal Cable Shielding the transmission cable Connect both ends of the shielded wire of the transmission cable to the earth ground terminal of the equipment or to the earth ground screw near the terminal Be sure to use one side of a twisted pair cable when using transmission cable with 2 sets of twisted pair cables Wind with insulation tape to prevent short circu...

Page 14: ...t guarantee the regulations of each country For this reason sufficient checking is necessary regarding use Especially since the fact that the equipment may not be emergency stopped in the case of breaking of the wiring to the external input terminals and communication line communication error due to noise VRF external input circuit trouble etc must be considered the provision of double measures th...

Page 15: ...ow many outdoor units are connected to 1 refrigerant system Configure the setting DIP switch SET 5 of the terminal resistor of the outdoor units as shown below from conditions 1 to 3 SET 5 Terminal resistor Remarks 4 OFF Disable ON Enable Factory setting Figure Terminal resistor setting NS2 Network segment 2 NS3 Network segment 3 NS4 Network segment 4 NS1 Network segment 1 Set terminal resistor at...

Page 16: ...n Technical Manual 36 Outdoor tempera ture zone bound ary temperature A 1 4 0 F 20 C 3 6 0 0 0 4 F 18 C 0 1 3 2 F 16 C 0 2 6 8 F 14 C 0 3 10 4 F 12 C 0 4 14 0 F 10 C 0 5 17 6 F 8 C 0 6 21 2 F 6 C 0 7 24 8 F 4 C 0 8 For more details on settings for this item see the Design Technical Manual 37 Outdoor tempera ture zone bound ary temperature B 1 42 8 F 6 C 3 7 0 0 14 0 F 10 C 0 1 17 6 F 8 C 0 2 21 2 ...

Page 17: ...segment LED display LED 105 LED 104 Flashing First 2 digits Last 2 digits When F3 to F9 are displayed continue to press the SELECT button until F2 is displayed 2 Setting the first 2 digits 3 Setting the last 2 digits Continue to press the SELECT button until the desired number appears at the last 2 digits Every press of the SELECT button will change the setting number for the first 2 digits Contin...

Page 18: ...2 3 4 Indoor unit wiring example Connect the indoor and outdoor units of the same refrigerant system as shown below Refrigerant system1 Refrigerant system2 Refrigerant system3 Master unit Master unit Master unit Signal amplifier Signal amplifier NOTE The automatic address function can be used for a maximum of 9 indoor units installed to the same refrigerant system When network is connected to othe...

Page 19: ...microns 100 7 kPa even after depressurizing for at least 2 hours repeat the vacuum breakdown vacuum process perform triple evacu ation procedure as necessary to bring the vacuum down to 500 microns 100 7 kPa or lower After vacuum process maintain the vacuum for an hour and make sure the pressure does not rise by monitoring with a vacuum gauge Evacuation procedure 1 Remove the caps of the gas pipe ...

Page 20: ...charged amount lbs kg Diameter of liquid pipe in mm a Additional amount for pipe length lbs ft kg m AOU36RLAVM 10 58 4 80 AOU48RLAVM 11 68 5 30 Ø 1 4 6 35 0 014 0 021 AOU60RLAVM 11 68 5 30 Ø 3 8 9 52 0 039 0 058 1 Calculation of additional amount for pipe length A Total length of ø 3 8 in ø 9 52 mm liquid pipe a 0 039 0 058 lbf ft kg m Total length of ø 1 4 in ø 6 35 mm liquid pipe a 0 014 0 021 l...

Page 21: ...NTER button for more than 3 seconds Turn on the power of indoor unit and outdoor unit Press the ENTER button for more than 3 seconds This will be displayed when the Indoor unit connection check starts MODE EXIT SELECT ENTER ENTER ENTER 1 2 1 The number of connected indoor units 2 Volume ratio of the indoor units connection Ex When 8 units are connected Ex When the ratio is 120 Please refer to the ...

Page 22: ...cient length of time before restarting the operation Perform test operation for each refrigerant system You can set cooling test operation or heating test operation with the push button on the outdoor unit PC board Test operation setting method Use the MODE EXIT SELECT and ENTER buttons on the indoor unit PC board to configure settings according to the procedures below Settings for starting test r...

Page 23: ...rush current limiting resister temp rise error protective operation E 6 9 1 Outdoor unit transmission PCB parallel communi cation error Outdoor unit sen sor error E 7 1 1 Outdoor unit discharge temp thermistor 1 error E 7 2 1 Outdoor unit compressor temp thermistor 1 error E 7 3 3 Outdoor unit heat ex liquid temp thermistor error E 7 4 1 Outside air temp thermistor error E 7 5 1 Outdoor unit sucti...

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