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[Installing the indoor unit]

•  Hang the indoor unit from the hooks at the top of the wall hook bracket.
•  Insert the spacer, etc. between the indoor unit and the wall hook bracket and separate 

the bottom of the indoor unit from the wall.

Indoor unit

Wall hook bracket

(Spacer)

Connection pipe [6.35-mm (1/4-in.) dia.]

Align the marks

Indoor unit

Connection pipe [9.52- or 12.7-mm (3/8- or 1/2-in.)]

Top hooks

Bottom hooks

Wall hook bracket

Bend R70 mm 
(2-3/4 in.) with 
a pipe bender

After hooking the indoor unit to the top hook, hook the 

fi

 ttings of the indoor unit to the 2 

bottom hooks while lowering the unit and pushing it against the wall.

6.9. Flare connection (Pipe connection)

 CAUTION

 Tighten the 

fl

 are nuts with a torque wrench using the speci

fi

 ed tightening method. Oth-

erwise, the 

fl

 are nuts could break after a prolonged period, causing refrigerant to leak 

and generate hazardous gas if the refrigerant comes into contact with a 

fl

 ame.

6.9.1. Flaring

Use special pipe cutter and 

fl

 are tool exclusive for R410A.

(1)  Cut the connection pipe to the necessary length with a pipe cutter.
(2)  Hold the pipe downward so that cuttings will not enter the pipe and remove any burrs.
(3)  Insert the 

fl

 are nut (always use the 

fl

 are nut attached to the indoor unit(s) and outdoor unit 

or branch box respectively) onto the pipe and perform the 

fl

 are processing with a 

fl

 are 

tool. Use the special R410A 

fl

 are tool, or the conventional 

fl

 are tool. Leakage of refriger-

ant may result if other 

fl

 are nuts are used.

(4)  Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from 

entering the pipes.

Die

A

Pipe

B

L

Check if [L] is flared uniformly 
and is not cracked or scratched.

Pipe outside diameter 

[mm (in.)]

Dimension A [mm (in.)]

Dimension B [mm (in.)]

Flare tool for R410A, 

clutch type

6.35 (1/4)

0 to 0.5

(0 to 1/32)

9.1 (11/32)

9.52 (3/8)

13.2 (17/32)

12.70 (1/2)

16.6 (21/32)

15.88 (5/8)

19.7 (25/32)

19.05 (3/4)

24.0 (15/16)

When using conventional 

fl

 are tools to 

fl

 are R410A pipes, the dimension A should be ap-

proximately 0.5 mm (1/32 in.) more than indicated in the table (for 

fl

 aring with R410A 

fl

 are 

tools) to achieve the speci

fi

 ed 

fl

 aring. Use a thickness gauge to measure the dimension A. 

Width across 

flats

Pipe outside diameter [mm (in.)]

Width across flats 

of Flare nut [mm (in.)]

6.35 (1/4)

17 (21/32)

9.52 (3/8)

22 (7/8)

12.70 (1/2)

26 (1-1/32)

15.88 (5/8)

29 (1-5/32)

19.05 (3/4)

36 (1-13/32)

6.9.2. Bending pipes

•   If pipes are shaped by hand, be careful not to collapse them.
•   Do not bend the pipes in an angle more than 90°.
•   When pipes are repeatedly bend or stretched, the material will harden, making it dif

fi

 cult 

to bend or stretch them any more.

•   Do not bend or stretch the pipes more than 3 times.

 CAUTION

 To prevent breaking of the pipe, avoid sharp bends. 

 If the pipe is bent repeatedly at the same place, it will break.

6.9.3. Pipe connection

 CAUTION

  Be sure to Install the pipe against the port on the indoor unit correctly. If the center-

ing is improper, the 

fl

 are nut cannot tighten smoothly. If the 

fl

 are nut is forced to turn, 

the threads will be damaged.

  Do not remove the 

fl

 are nut from the indoor unit pipe until immediately before con-

necting the connection pipe.

  Hold the torque wrench at its grip, keeping it in the right angle with the pipe, in order 

to tighten the 

fl

 are nut correctly. 

  Tighten the 

fl

 are nuts with a torque wrench using the speci

fi

 ed tightening method. 

Otherwise, the 

fl

 are nuts could break after a prolonged period, causing refrigerant to 

leak and generate hazardous gas if the refrigerant comes into contact with a 

fl

 ame.

  Connect the piping so that the control box cover can easily be removed for servicing 

when necessary.

  In order to prevent water from leaking into the control box, make sure that the piping 

is well insulated.

When the flare nut is tightened properly by your hand, hold the body side coupling with a 
wrench, then tighten with a torque wrench. (See the table below for the flare nut tightening 
torques.)

 

Tighten with 2 wrenches.

Holding wrench

Flare nut

Connection pipe

Torque wrench

Indoor unit pipe 
(Body side)

Flare nut [mm (in.)]

Tightening torque [N·m (lb·ft)]

6.35 (1/4) dia.

16 to 18 (11.8 to 13.3)

9.52 (3/8) dia.

32 to 42 (23.6 to 31.0)

12.70 (1/2) dia.

49 to 61 (36.1 to 45.0)

15.88 (5/8) dia.

63 to 75 (46.5 to 55.3)

19.05 (3/4) dia.

90 to 110 (66.4 to 81.1)

9319357041_IM.indb   6

9319357041_IM.indb   6

11/30/2011   1:32:43 PM

11/30/2011   1:32:43 PM

Summary of Contents for 9319357041

Page 1: ...çais Español INSTALLATION MANUAL MANUEL D INSTALLATION MANUAL DE INSTALACIÓN For authorized service personnel only Pour le personnel agréé uniquement Solo para personal autorizado PART NO 9319357041 AIR CONDITIONER ...

Page 2: ... runs as short as possible Use the flare method for connecting tubing Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them then tighten the nut with a torque wrench for a leak free connection Check carefully for leaks before opening the refrigerant valves When Servicing Turn the power OFF at the main circuit breaker panel before opening the unit ...

Page 3: ...ket 1 Tapping screw big 5 Name and Shape Q ty Name and Shape Q ty Remote controller 1 Tapping screw small 2 Battery 2 Air cleaning filter 2 Seal A It is used when the diameter of gas pipe is Ø12 70 or more It is necessary when using AS15 1 The following items are necessary to install this air conditioner The items are not includ ed with the air conditioner and must be purchased separately Name Q t...

Page 4: ...such as storing food raising animals growing plants or preserving precision devices or art objects It can degrade the quality of the preserved or stored objects Do not install where there is the danger of combustible gas leakage Do not install the unit near a source of heat steam or flammable gas Install the unit where drainage does not cause any trouble Install the indoor unit outdoor unit branch...

Page 5: ... the outside with decorative tape For Left rear piping Left piping Interchange the drain cap and the drain hose CAUTION Insert drain hose and drain cap securely Drain should slope down to avoid water leakage When inserting be sure not to attach any material besides water If any other material is attached it will cause deterioration and water leakage After removing drain hose be sure not to forget ...

Page 6: ...an indicated in the table for flaring with R410A flare tools to achieve the specified flaring Use a thickness gauge to measure the dimension A Width across flats Pipe outside diameter mm in Width across flats of Flare nut mm in 6 35 1 4 17 21 32 9 52 3 8 22 7 8 12 70 1 2 26 1 1 32 15 88 5 8 29 1 5 32 19 05 3 4 36 1 13 32 6 9 2 Bending pipes If pipes are shaped by hand be careful not to collapse th...

Page 7: ...rminal block 5 Fasten the connection cable with a cable clamp Attach the 1 screw Insert the wire cover tab into the square hole of the indoor unit and fasten with a screw Cable clamp Connection cable Screw Screw Wire cover Connection cable Terminal block Cable clamp Connection cable Screw Screw Wire cover Earth Ground wire Earth Ground screw Indoor unit terminal block Disconnect switch Please conn...

Page 8: ...Connection cable Left piping For connection from the left rear PROHIBITED Pipe Connection pipe heat insulation Bind the pipes together so that there is no gap Indoor unit pipe heat insulation 7 4 How to connect wiring to the terminals Caution when wiring cable When stripping off the insulation of a lead wire always use a special tool such as a wire stripper If there is no special tool available ca...

Page 9: ... Center hooks 2 position Top hooks 2 position Top holes 2 position Indoor unit Front panel Bottom hooks 2 position Bottom hooks 2 position Front panel 2 Attach the 4 screws 3 Attach the wire cover Attach the 1 screw 4 Attach the intake grille CAUTION Install the Front panel and Intake grille securely If installation is imperfect the Front panel or Intake grille may fall off and cause injury 10 TES...

Page 10: ...controller holder installation Install the remote controller a maximum distance of 6 m from the remote control signal receiver However when installing the remote controller check that it operates cor rectly Install the remote controller holder to a wall pillar etc with the tapping screw Remote controller holder fixing Remote controller mounting Remote controller holder Tapping screw small 1 Set Re...

Page 11: ...ART STOP button until only the clock is displayed on the remote controller display 2 Press the MODE button for at least 5 seconds to display the current signal code initially set to 3 Press the SET TEMP buttons to change the signal code between Match the code on the display to the air conditioner signal code 4 Press the MODE button again to return to the clock display The signal code will be chang...

Page 12: ... to the installation conditions Incorrect settings can cause the indoor unit to malfunction After the power is turned on perform the FUNCTION SETTING according to the installation conditions using the remote controller The settings may be selected between the following two Function Number or Setting Value Settings will not be changed if invalid numbers or setting values are selected Refer to the i...

Page 13: ...nsor error 4 2 Indoor unit Heat Ex Middle temp sensor error 5 1 Indoor unit fan motor error 5 3 Drain pump error 5 7 Damper error 5 8 Intake grille error 5 15 Indoor unit error 6 2 Outdoor unit main PCB model information error or communication error 6 3 Inverter error 6 4 Active filter error PFC circuit er ror 6 5 Trip terminal L error 6 10 Display PCB microcomputers communication error 7 1 Discha...

Page 14: ......

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