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FujiFilm FAH-100LC, Manual

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FujiFilm FAH-100LC Manual Download Page 11

-9-

Rev.1 13/12/16

１１．ＡＳＳＥＭＢＬＹ

Clean and inspect all parts. Replace all damaged

and worn parts. Reassemble parts in the reverse

order of above. Additional reassembly notes:

Ｄｒｉｖｅ Ｃｈａｉｎ Ｗｈｅｅｌ

When the drive chain wheel (39) is

assembled, set the ball bearing ( 44 on

the reduction side ) on the casing (1)

first, and put chain guide (B) (41) next.

Ｂｒａｋｅ Ｓｅｃｔｉｏｎ

See the previous section for information

on properly adjusting the brake assembly.

Summary of Contents for FAH-100LC

Page 1: ...Rev 1 13 12 16 ...

Page 2: ... Ｍ Ａ Ｉ Ｎ Ｔ Ｅ Ｎ Ａ Ｎ Ｃ Ｅ ５ ７ Ｌ Ｕ Ｂ Ｒ Ｉ Ｃ Ａ Ｔ Ｉ Ｏ Ｎ ５ ８ Ｔ Ｒ Ｏ Ｕ Ｂ Ｌ Ｅ Ｓ Ｈ Ｏ Ｏ Ｔ Ｉ Ｎ Ｇ ６ ９ Ｂ Ｒ Ａ Ｋ Ｅ Ａ Ｄ Ｊ Ｕ Ｓ Ｔ Ｍ Ｅ Ｎ Ｔ ６ １ ０ Ｄ Ｉ Ｓ Ａ Ｓ Ｓ Ｅ Ｍ Ｂ Ｌ Ｙ ７ １ １ Ａ Ｓ Ｓ Ｅ Ｍ Ｂ Ｌ Ｙ ９ １ ２ Ａ Ｌ Ｌ Ｏ Ｗ Ａ Ｂ Ｌ Ｅ Ｗ Ｅ Ａ Ｒ Ｌ Ｉ Ｍ ＩＴ Ｓ 11 １ ３ Ｐ Ａ Ｒ Ｔ Ｓ Ｌ Ｉ Ｓ Ｔ 12 Record your purchase and installation information here Purchased From Date Serial Number Model Installed at Date Installed Rev 1 13 12 16 ...

Page 3: ...all personnel clear of suspended load Use the proper controls not the limit switches Warn all personnel of approaching load to stop the load Protect load chain from weld spatter Lift support and transport only materials and other containments never use for personnel Promptly report any malfunction damage Lift loads around never over personnel or unusual operation Secure suspended loads if left una...

Page 4: ...e of clean dry lubricated air to operate Air pressure measured at the hoist air inlet port should be regulated to maintain 0 4 0 6MPa 4 6kgf cm at 2 all times The plant air delivery system must be capable of delivering 1 6N m min at 0 6MPa to 3 lift the maximum weight at the maximum lift speed The air supply port on the hoist motor is 1 2B A 1 2B air delivery line from the plant supply is acceptab...

Page 5: ...rd or pendant handle ＩＮＳＴＡＬＬＩＮＧ ＡＴＴＡＣＨＭＥＮＴＳ Install the pull cord or pendant handle to the hoist body The pull cord or air tube is color coded as shown below ＷＡＲＮＩＮＧ Improperly installing air lines may lead to hoist movement different than control indication For maximum safety do not operate hoist with improperly connected air lines ＡＴＴＡＣＨＩＮＧ ＡＩＲ ＬＩＮＥＳ Prior to installing air line to motor open th...

Page 6: ...sible for the hook to rotate through the chain loop causing a twist in the chain Always inspect for chain twist before attaching hook to load 3 Sling load properly 4 Place sling lifting eye in hoist hook and close hook latch 5 Check that sling and or rigging has not shifted and the hoist is located directly over the center of balance of the load 6 Remove all slack in lift chain 7 Increase tension ...

Page 7: ...ually the hoist should be disassembled inspected and cleaned using Kerosene or similar product Re lubricate using grease suitable for chain hoists 7 Test hoist with no load after all service ７ ＬＵＢＲＩＣＡＴＩＯＮ The hoist motor is lubricated each time the hoist is used by the air line lubricator Do not operate the hoist if the lubricator is not functioning or is out of oil The gearcase section in the hoi...

Page 8: ...utral position ９ ＢＲＡＫＥ ＡＤＪＵＳＴＭＥＮＴ Periodic adjustment is required to maintain hoist brake performance Adjust the brake using the following procedure Refer to the illustration to identify the various components and critical dimensions The brake is engaged by the brake spring To release the brake the valve lever moves along the brake cam rotating the brake adjuster to reduce the force on the brake s...

Page 9: ...alve 10 Remove screw 70 and pull out the valve sleeve 11 Ｍｏｔｏｒ Ｓｅｃｔｉｏｎ Remove snap ring 54 The rotor case 2 vane 4 and side plate 8 can now be disassembled The rotor 3 rotor thrust washer 5 ball bearing 45 side plate 7 and screw 71 can not be disassembly REPLACE THE MOTOR SECTION WHEN IT WAS JAMMED Ｂｒａｋｅ Ｓｅｃｔｉｏｎ Remove the rear cover 37 Pull out the brake bolt 66 and the brake spring 34 Pullout th...

Page 10: ...rake wheel 30 Pull out the planetary gear 23 internal gear 24 and the gear disk 25 Remove the snap ring 56 and pull out the gear disk 27 Remove the set bolt 28 and pull out the internal gear 24 Ｄｒｉｖｅ Ｃｈａｉｎ Ｗｈｅｅｌ Remove the screw 69 and pull out the chain guide A 40 Take out the drive chain wheel 39 from the motor side ...

Page 11: ...in the reverse order of above Additional reassembly notes Ｄｒｉｖｅ Ｃｈａｉｎ Ｗｈｅｅｌ When the drive chain wheel 39 is assembled set the ball bearing 44 on the reduction side on the casing 1 first and put chain guide B 41 next Ｂｒａｋｅ Ｓｅｃｔｉｏｎ See the previous section for information on properly adjusting the brake assembly ...

Page 12: ...sent Also note that the end link must be parallel to the valve shaft Maintain tension in the wire and operate the hoist in the lowering direction until the end of the link is entering the pocket of the drive chain wheel then operate the hoist in the raising direction After the chain comes out of the chain guide pass it through the valve lever and attach it to the casing If the chain must be twiste...

Page 13: ...nk chain d 6 3 d 5 9 φ φ H379 091 Brake shoe T 4 T 2 5 H482 532 A 26 A 26 FAH 50L B 25 B 23 5 Lower hook VLX25L 50L H489 133 assembly A 30 A 30 FAH 100L B 28 B 26 5 VLX100L L 50 L 49 5 H477 346 Vane T 3 3 T 3 0 H 19 5 H 17 H389 063 Drive chain wheel Replace if worn cracked or scratched H489 108 Idle FAH 100L chain wheel ...

Page 14: ... the illustration and pick out the part you need Each part has an item number Note the item on the illustration and find the same item number in the parts list 4 Read the entire line that corresponds to your item number The part description should somewhat match what the part does or looks like If it does not you may have selected the incorrect item number Recheck the illustration to confirm you h...

Page 15: ...e casing packing 1 18 H477 372 Muffler 1 19 H478 169 Muffler packing 1 20 H389 059 Valve lever 1 21 H489 096 Valve shaft 1 22 H389 060 Shaft 1 23 H489 097 Planetary gear 1 3 24 H489 099 Internal gear 2 25 H489 130 Gear disk 1 1 26 H489 101 Planetary gear 2 3 27 H489 131 Gear disk 2 1 28 H489 104 Set bolt 1 29 H389 061 Casing cover 1 30 H477 356 Brake wheel 1 31 H477 357 Key 1 32 H489 105 Brake cam...

Page 16: ...g 2 R 32 56 Snap ring 1 S 22 57 Waving washer 1 BWW 6202 58 Split pin 2 5 25 φ 59 Split pin 2 2 15 φ 60 Spring pin 1 4 30 φ 61 Sleeve 2 R AR1010 62 Hexagon nut 1 M12 63 U nut 1 M10 64 U nut 2 M6 65 Spring washer 1 12 66 Brake bolt 1 M10 140 67 Hexagon socket head cap screw 4 M6 60 68 Hexagon socket head cap screw 4 M6 20 69 Hexagon socket head cap screw 1 M6 10 70 Hexagon socket head cap screw 14 ...

Page 17: ... 15 Rev 1 13 12 16 ...

Page 18: ...3 049 Pendent spring 2 15 H389 071 Handle cover 1 16 H477 198 Pendent eye bolt 1 17 H479 144 Washer 1 18 H477 389 Silencer 2 19 H477 390 Silencer bolt 2 20 Tube Yellow 1 6 4 φ 21 Tube Red 1 6 4 φ 22 Tube Green 1 6 4 φ 23 Tube nipple 6 BN 6 4 M5 24 Sleeve 6 BS 06 25 Packing 6 PK M5 26 Protection hose 1 27 Protection collar 1 28 Wire 1 2 φ 29 Wire lock 2 30 Connecter 1 31 Mini fric O ring 2 P34 32 M...

Page 19: ... 17 Rev 1 13 12 16 ...

Page 20: ... H482 529 Safety plate group 1 set 4 H477 180 Hook holder 1 5 H477 181 Hook holder sleeve 1 6 H477 182 Washer 1 7 H477 184 Locking ring B 1 8 H489 111 Chain stopper 1 10 H477 296 Hook holder pin 1 11 Link chain 3 6m ISO Grade T 6 3 19P φ 12 Steel ball 8 5 16 15 H479 144 Washer 1 17 Hexagon socket head cap screw 1 M6 16 ...

Page 21: ...1 set 4 H489 108 Idle chain wheel 1 5 H489 109 Hook holder 1 6 H489 111 Chain stopper 1 7 H489 110 Chain hanger pin 1 8 H479 144 Washer 1 9 Ball bearing 2 6006ZZ 10 Steel ball 8 5 16 11 Hexagon socket head cap screw 2 M10 40 12 Hexagon socket head cap screw 1 M6 16 13 Hexagon nut 2 M10 14 Spring washer 2 10 15 Split pin 1 2 5 16 φ 16 Link chain 6 9m ISO Grade T 6 3 19P φ ...

Page 22: ...1 13 12 16 ＰＵＬＬ ＣＯＲＤ ＡＳＳＥＭＢＬＹ No Parts Drawing No Parts Name Qty Remarks 1 H477 208 Control arm 1 2 1 H413 109 Control handle Red 1 2 2 H413 110 Control handle Blue 1 3 1 Nylon rope Red 1 3 2 Nylon rope Green 1 ...

Page 23: ...13 12 16 ＣＨＡＩＮ ＢＵＣＫＥＴ ＡＳＳＥＭＢＬＹ No Parts Drawing No Parts Name Qty Remarks 1 H379 100 Chain bucket 1 2 Hexagon socket head cap screw 1 M8 70 3 Hexagon socket head cap screw 2 M6 16 4 U nut 1 M8 5 Spring washer 2 6 ...

Page 24: ...FUJI INDUSTRIAL TECHNIQUE CO LTD ...

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