FujiFilm DryPix 7000 Service Manual Download

Page: 2 / 150

MC-1

006-259-02
04.01.2003 FM3978

MC-1

DRYPIX 7000

Service Manual

CONTROL SHEET

Revision Number

Reason

Pages Affected

Issue Date

10/15/2002

New release (FM3343)

All pages

11/10/2002

Revised (FM3601)

1, 3-11, 13-17, 20, 22, 23, 26, 27,
33-39, 44, 46-149

04/01/2003

Revised (FM3978)

1, 10, 11, 15, 16, 22, 23, 28, 31, 35,

37, 44, 54-57, 60, 75-77, 90-94,

107-109, 118, 120, 135, 141-149

Summary of Contents for DryPix 7000

Page 1: ...DRYPIX 7000 SERVICE MANUAL REMOVAL AND ADJUSTMENT MC...

Page 2: ...Revision Number Reason Pages Affected Issue Date 10 15 2002 00 New release FM3343 All pages 11 10 2002 01 Revised FM3601 1 3 11 13 17 20 22 23 26 27 33 39 44 46 149 04 01 2003 02 Revised FM3978 1 10...

Page 3: ...the power of this equipment before starting work WARNING CAUTION Observe the warnings and cautions described in SAFETY PRECAUTION CAUTION Be sure to wear a wristband for grounding when performing mai...

Page 4: ...following these icons CHECK icon When reinstalling removed parts this is indicated if reinstalling positions must be checked or adjusted This symbol is shown inside illustrations of parts removal pro...

Page 5: ...ve the exit conveyance motor MD2 Reinstalling Procedure Reinstall in the reverse order of removal Chapter No Section No FP7C0523 EPS FP7C0504 EPS 3 4 Disconnect Clutch connector 3 3 Release Clamp 3 3...

Page 6: ...C0006 EPS 1 2 05C 006 259 01 11 10 2002 FM3600 SP 30 INDEX No REF No FP7Z0513 EPS E3 E4 2 BR3X8 DT3X6 E6 E6 DT3X6 E6 E6 E6 3 BR3X10 2 1 4 5 6 6 6 7 8 9 10 10 11 12 13 14 15 16 6 17 18 3 FP7Z0503 EPS T...

Page 7: ...3 2 Tray 3 3 Film Pack Shutter Detection Sensor SA11 SA21 SA31 3 4 Tray Detection Switch SA12 SA22 SA32 3 5 Tray Lock Assembly 3 6 Tray Loading Unit Rail 3 7 Tray Rail 3 8 Squeezing Roller 3 9 Specia...

Page 8: ...itioning Motor Upper MD5 5 7 Film Positioning Assembly Upper 5 8 Conveyor Unit Exit Guide 5 9 Conveyance Driving Roller Upper 5 10 Conveyance Driving Roller Lower 5 11 Conveyor Unit Guide 5 12 Grip Id...

Page 9: ...velopment Rack Assembly 8 6 Heat Development Roller 9 1 Film Release Unit 9 2 Density Measurement Light Emitting Board LED15A 10 1 Operation Panel 10 2 Controller Assembly 10 3 HDD 10 4 PC Board 10 5...

Page 10: ...Removing Guide Plate Magnet 12 1 Preparations Same for Version Upgrades and Full Installation 12 2 Version Upgrade 12 3 Full Installation MC 136 MC 139 MC 140 MC 141 MC 144 MC 11 SORTER 12 VERSION UP...

Page 11: ...e 1 Remove the following covers Jam clear cover Upper left side cover Upper right side cover Side ejection cover Side ejection cover Upper right side cover Upper left side cover Jam clear cover 2 T4x1...

Page 12: ...ilm release unit cover Right side cover Left side cover Rear cover Lower front cover FP7C0101 EPS Film release unit cover Rear cover Left side cover Front cover Lower front cover Right side cover 8 T4...

Page 13: ...006 259 00 10 15 2002 FM3343 MC 12 DRYPIX 7000 Service Manual BCR Assembly FP7C0201 EPS Removing Procedure 1 Remove the following cover Rear cover 2 Remove the trays 3 2 Tray FRAME 2 2 1 FP7Z0211 EPS...

Page 14: ...R assembly FP7B0541 EPS 3 Remove 2 TP3x8 2 Release Clamp 1 Disconnect Connector BCR assembly REMARKS Attaching position of the BCR FP7B0542 EPS Shield plate Shield plate 35 x 43 cm size 26 x 36 20 x 2...

Page 15: ...cribes the procedure for the upper tray loading unit Perform the same procedure for the middle and lower tray loading units Steps that differ between the three units are indicated separately Removing...

Page 16: ...MC 15 006 259 02 04 01 2003 FM3978 MC 15 DRYPIX 7000 Service Manual 3 Remove the tray inside cover FP7C0301 EPS Tray inside cover Remove 4 TP4x8...

Page 17: ...Bracket 4 1 Remove 2 BR4x8 5 2 Disconnect Connector SA13 5 2 Disconnect Connector SOLA11 5 2 Disconnect Connector SA12 NC 5 2 Disconnect Connector SA12 COM 5 1 Release Clamp x 5 4 2 Release Clamp FP7C...

Page 18: ...C 17 DRYPIX 7000 Service Manual Reinstalling Procedure Reinstall in the reverse order of removal INSTRUCTIONS Bind the extra length of the cable so that it does not come out of the tray insertion port...

Page 19: ...MC 18 DRYPIX 7000 Service Manual Tray FP7C0323 EPS Removing Procedure 1 Remove the following cover Rear cover NOTE When pulling out the tray from the equipment insert shutter in the tray to prevent e...

Page 20: ...006 259 00 10 15 2002 FM3343 MC 19 DRYPIX 7000 Service Manual 2 Remove the tray FP7B0506 EPS 2 Push slightly Tray 1 Release manually Tray lock FP7C0304 EPS Tray 4 Pull out Tray 3 Push Stopper 3 Push S...

Page 21: ...rail back into the equipment as it will come in the way of the job and is also dangerous FP7C0305 EPS L R 1 Release Latch 3 Release Latch 2 Push Rail Left 4 Push Rail Right Reinstalling Procedure Rei...

Page 22: ...MC 21 006 259 00 10 15 2002 FM3343 MC 21 DRYPIX 7000 Service Manual BLANK PAGE...

Page 23: ...78 MC 22 DRYPIX 7000 Service Manual Film Pack Shutter Detection Sensor SA11 SA21 SA31 FP7C0324 EPS Removing Procedure 1 Remove the tray 3 2 Tray 2 Remove the tray inside cover FP7C0301 EPS Tray inside...

Page 24: ...21 SA31 FP7C0306 EPS Film pack shutter detection sensor 3 Remove BR4x8 2 Disconnect Connector SA11 1 Release Clamp x 2 Reinstalling Procedure Reinstall in the reverse order of removal INSTRUCTIONS Bin...

Page 25: ...Manual 3 4 Tray Detection Switch SA12 SA22 SA32 FP7C0325 EPS Reinstalling Procedure INSTRUCTIONS Check that the connectors are connected at the correct positions FP7C0307 EPS Tray lock switch SA12 NC...

Page 26: ...r 2 Pull out the tray 3 Remove the tray lock assembly FP7C0308 EPS Tray lock assembly 3 Remove 2 BR4x8 2 Disconnect Connector SA13 2 Disconnect Connector SOLA11 2 Disconnect Connector SA12 NC 2 Discon...

Page 27: ...ock Assembly NOTE When removing the tray loading unit rail while sliding the inner rail and inner slide rail remove the screws FP7C0320 EPS Outer rail Inner slide rail Inner slide rail Inner rail 3 Re...

Page 28: ...rily tighten 2 T4x4 3 Tighten 2 T4x4 1 Temporarily tighten 2 T4x4 5 Tighten 2 T4x4 aperture Tray loading unit rail 2 Secure the auxiliary plate to the tray loading unit right rail using the screws 3 P...

Page 29: ...the rail against the aperture tighten the temporarily tightened screws firmly FP7C0334 EPS 4 3 Tighten 2 T4x4 4 6 Tighten 2 T4x4 Auxiliary plate Tray loading unit rail right 4 1 Push Rail 4 4 Push Ra...

Page 30: ...MC 29 006 259 00 10 15 2002 FM3343 MC 29 DRYPIX 7000 Service Manual BLANK PAGE...

Page 31: ...2002 FM3343 MC 30 DRYPIX 7000 Service Manual Tray Rail FP7C0328 EPS Removing Procedure 1 Remove the tray 3 2 Tray 2 Remove the tray rail FP7C0313 EPS Tray rail Tray rail CHECK CHECK 1 Remove 5 T4x4 2...

Page 32: ...tray rail downwards tighten the screws FP7C0314 EPS 1 Temporarily tighten 5 T4x4 2 3 Tighten 5 T4x4 2 2 Push against Tray rail 2 1 Press downwards Tray rail Tray rail CHECK Adjusting Procedure After...

Page 33: ...S Removing Procedure 1 Remove the tray 3 2 Tray NOTE When removing the squeezing roller be careful not to damage the bearing of the tray 2 Remove the squeezing roller FP7C0315 EPS 1 Pull Bearing 2 Rem...

Page 34: ...MC 33 006 259 01 11 10 2002 FM3601 MC 33 DRYPIX 7000 Service Manual BLANK PAGE...

Page 35: ...X 7000 Service Manual Special Screw FP7C0333 EPS Removing Procedure 1 Remove the tray 3 2 Tray 2 Remove the upper rear cover of the tray 3 Remove the special screws FP7C0318 EPS Upper rear cover 2 1 R...

Page 36: ...ttach the special screws so that only the ball bearing at the tip of the special screw protrudes from the tray surface REMARKS These special screws are producing the click sound when inserting shutter...

Page 37: ...006 259 01 11 10 2002 FM3601 MC 36 DRYPIX 7000 Service Manual Removal Unit FP7C0412 EPS Removing Procedure 1 Remove the tray loading unit 3 1 Tray Loading Unit REMOVAL UNIT 4 4 1 FP7Z0411 EPS...

Page 38: ...removal unit with the hand To remove the removal unit slide it to the left until the pins dislocate from the frame then tilt the removal unit to remove Make sure that the removal unit does not touch t...

Page 39: ...nto the holes on the equipment Perform the following adjustment if the idle gear of the removal unit has been removed or if the idle gear has been loosened 1 Secure the gear while pressing the flange...

Page 40: ...MC 39 006 259 01 11 10 2002 FM3601 MC 39 DRYPIX 7000 Service Manual BLANK PAGE...

Page 41: ...unit 4 1 Removal Unit NOTE When performing the following procedure move the suction cup arm assembly to the home position first 2 Remove the gear fixing cover 3 Remove the gear 1 and gear 2 FP7C0403 E...

Page 42: ...Crank Reinstalling Procedure NOTE When performing the following procedure move the suction cup arm assembly to the home position first 1 Reinstall the removal drive cam to the removal unit together w...

Page 43: ...gn the rib positions of gears 1 and 2 FP7C0406 EPS Gear 2 Gear fixing cover Gear 1 Gear 2 4 Pull out Pin 5 1 Align Rib Gear 1 5 2 Reinstall Bearing 6 Secure the gear fixing cover with the screws 7 Sec...

Page 44: ...MC 43 006 259 00 10 15 2002 FM3343 MC 43 DRYPIX 7000 Service Manual BLANK PAGE...

Page 45: ...M3978 MC 44 DRYPIX 7000 Service Manual Suction Cup Arm FP7C0414 EPS 4 3 1 Removal Reinstallation Removing Procedure 1 Remove the tray 3 2 tray 2 Remove the tray inside cover FP7C0301 EPS Tray inside c...

Page 46: ...FM3343 MC 45 DRYPIX 7000 Service Manual 3 Remove the suction cup arm FP7C0407 EPS Suction cup arm 3 2 Disconnect Connector SB2 3 1 Release Clamp 3 3 Remove 4 BR3x8 Reinstalling Procedure Reinstall in...

Page 47: ...removal unit 4 1 Removal Unit 2 Remove the suction cup arm and replace with the 20 x 25 cm size suction cup arm FP7C0542 EPS Removal unit 2 Remove 4 BR3x8 5 Secure 4 BR3x8 1 Disconnect Connector 6 Con...

Page 48: ...size 26 x 36 20 x 25 cm size BCR BCR 5 Reinstall the removed parts in the reversed order of the removing procedure REMARKS The attaching position of the film release plate of the removal unit is marke...

Page 49: ...rvice Manual Suction Cup FP7C0415 EPS Removing Procedure 1 Remove the suction cup arm 4 3 Suction Cup Arm 2 Remove the suction cup FP7C0408 EPS 1 Remove Nozzle 2 Remove Suction cup Reinstalling Proced...

Page 50: ...MC 49 006 259 01 11 10 2002 FM3601 MC 49 DRYPIX 7000 Service Manual BLANK PAGE...

Page 51: ...Bellows FP7C0416 EPS Removing Procedure 1 Remove the suction cup arm 4 3 Suction Cup Arm INSTRUCTIONS Rotate the bellows in the tightened state to remove 2 Remove the bellows FP7C0409 EPS CHECK O ring...

Page 52: ...stall leave a space of 1 mm between the bellows and stopper FP7C0410 EPS 2nd groove Bellows Stopper Space of approx 1 mm Reinstall in the reverse order of removal CHECK Adjusting Procedure Check for a...

Page 53: ...X 7000 Service Manual Upper Conveyor Unit FP7C0521 EPS Removing Procedure 1 Insert the shutter into the film tray 2 Remove the following covers Upper right side cover Rear cover 3 Remove the cleaning...

Page 54: ...anual 4 If the equipment mounts film tray 2 loosen the screws securing the idle gear of the middle conveyor unit FP7C0540 EPS Middle conveyor unit Lower conveyor unit Middle removal unit Lower removal...

Page 55: ...ice Manual 5 Remove the sub scanning unit fixing bracket FP7C0613 EPS Sub scanning unit fixing bracket Remove 4 BR4x8 6 Reinstall the sub scanning unit fixing bracket at the position shown below FP7C0...

Page 56: ...C 55 DRYPIX 7000 Service Manual 7 Remove the screws securing the sub scanning unit FP7C0535 EPS Sub scanning unit 1 Remove 2 BR4x8 8 Remove the upper conveyor unit removing jig FP7C0533 EPS Remove BR4...

Page 57: ...urn Upper conveyor unit removing jig 3 Insert Pin 2 Lift Sub scanning unit 10 Remove the upper conveyor unit FP7C0501 EPS Shield cover Upper conveyor unit 4 Remove 5 BR4x8 3 Remove BR3x8 3 Remove BR3x...

Page 58: ...ub scanning unit rail Pin Upper conveyor unit Reinstall in the reverse order of removal CHECK Adjusting Procedure Perform the following adjustment if the idle gear of the middle conveyor unit has been...

Page 59: ...lm Positioning Motor Lower MD6 FP7C0522 EPS Removing Procedure 1 Remove the following cover Right side cover 2 Remove the film positioning motor lower MD6 FP7C0502 EPS Film positioning motor lower MD6...

Page 60: ...ONS Open the left and right positioning guides of the positioning guide assembly until they touch the sides when installing the film positioning motor MD6 FP7C0503 EPS Push Positioning guide Push Posi...

Page 61: ...nveyor unit exit clutch CLD1 3 Remove the exit conveyance motor MD2 FP7C0504 EPS 3 4 Remove Clutch connector 3 3 Release Clamp 3 3 Disconnect Connector MD2 2 3 Disconnect Connector CLD1 2 1 Remove E5...

Page 62: ...MC 61 006 259 01 11 10 2002 FM3601 MC 61 DRYPIX 7000 Service Manual BLANK PAGE...

Page 63: ...ease Motor MD4 FP7C0524 EPS Removing Procedure 1 Remove the following cover Rear cover 2 Rotate the worm gear of the cleaning roller grip release motor MD4 in the arrow direction shown in the figure w...

Page 64: ...ly making sure not to drop the bearing FP7C0505 EPS Cleaning roller grip release motor MD4 One way gear assembly Bearing Bearing 2 Remove 2 DT3x6 1 Disconnect Connector MD4 CHECK Reinstalling Procedur...

Page 65: ...Procedure 1 Remove the upper conveyor unit 5 1 Upper Conveyor Unit 2 Remove the grip position detection sensor bracket 3 Remove the connector bracket FP7C0506 EPS Connector bracket Grip position detec...

Page 66: ...4 Remove the film positioning assembly lower FP7C0507 EPS Film positioning assembly lower Flange gear 4 Remove 3 DT3x6 1 Remove E6 3 Disconnect Connector SD7 3 Disconnect Connector MD6 2 Release Clam...

Page 67: ...or Upper MD5 FP7C0526 EPS Removing Procedure 1 Remove the upper conveyor unit 5 1 Upper Conveyor Unit 2 Remove the film positioning motor upper MD5 FP7C0508 EPS Film positioning motor upper MD5 Film p...

Page 68: ...ONS Open the left and right positioning guides of the positioning guide assembly until they touch the sides when installing the film positioning motor MD5 FP7C0503 EPS Push Positioning guide Push Posi...

Page 69: ...r FP7C0527 EPS 1 Remove the upper conveyor unit 5 1 Upper Conveyor Unit 2 Remove the film positioning motor upper MD5 5 6 Film Positioning Motor Upper MD5 3 Remove the conveyance guide FP7C0509 EPS Co...

Page 70: ...move E4 4 1 Remove E4 Turn guide Connector bracket 5 1 Remove DT3x6 Connector bracket 6 Remove the stay 7 Remove the screws of the conveyor unit exit guide 8 Remove the film positioning assembly upper...

Page 71: ...ocedure INSTRUCTIONS Open the left and right positioning guides until they touch the sides when installing the film positioning motor MD5 FP7C0503 EPS Push Positioning guide Push Positioning guide Pos...

Page 72: ...MC 71 006 259 01 11 10 2002 FM3601 MC 71 DRYPIX 7000 Service Manual BLANK PAGE...

Page 73: ...Upper Conveyor Unit 2 Remove the sensor bracket 3 Remove the stay 4 Remove the conveyor unit exit guide FP7C0512 EPS Conveyor unit exit guide Sensor bracket Stay 4 Loosen 1 Release Clamp 7 Release Con...

Page 74: ...MC 73 006 259 01 11 10 2002 FM3601 MC 73 DRYPIX 7000 Service Manual BLANK PAGE...

Page 75: ...4 DRYPIX 7000 Service Manual Conveyance Driving Roller Upper FP7C0529 EPS 1 Remove the upper conveyor unit 5 1 Upper Conveyor Unit 2 Remove the knob 3 Remove the handle FP7C0513 EPS Knob Handle 2 1 Re...

Page 76: ...move E4 5 2 Remove E6 5 3 Remove E4 5 3 Remove E6 4 1 Remove E6 5 1 Remove Conveyor drive gear 7 Remove the conveyance grip roller upper 8 Remove the conveyance driving roller upper FP7C0515 EPS Conve...

Page 77: ...Remove the upper conveyor unit 5 1 Upper Conveyor Unit 2 Remove the upper conveyor unit lower bracket 3 Remove the drive transmission gear FP7C0517 EPS Shield cover Drive transmission gear Bearing 3...

Page 78: ...E6 5 4 Remove E4 5 4 Remove E6 4 1 Remove E6 5 5 Remove E4 5 3 Remove Conveyor drive gear 5 2 Remove Idler gear 7 Remove the conveyance grip roller lower 8 Remove the conveyance driving roller lower...

Page 79: ...embly lower 5 5 Film Positioning Assembly Lower 3 Remove the conveyance driving roller upper 5 9 Conveyance Driving Roller Upper 4 Remove the conveyance driving roller lower 5 10 Conveyance Driving Ro...

Page 80: ...l the gear as following Adjusting Procedure 1 Align the holes on the upper and lower grip release gears with the holes on the side frame insert the pins of a hexagonal wrench into the holes to adjust...

Page 81: ...ocedure 1 Remove the following covers Right side cover Rear cover 2 Remove the lower conveyor unit FP7C0537 EPS 4 Remove Lower conveyor unit 3 Remove 4 BR4x8 2 Remove 2 BR3x8 1 Loosen 2 BR3x6 Middle c...

Page 82: ...ar of the middle conveyor unit has been removed or if the idle gear has been loosened 1 Secure the gear while pressing the flange of the idle gear against the gears in the arrow direction shown below...

Page 83: ...PIX 7000 Service Manual Sub Scanning Unit FP7C0609 EPS 6 1 1 Removal Reinstallation Removing Procedure 1 Insert the shutter into the film tray 2 Remove the following covers Right side cover Rear cover...

Page 84: ...b scanning unit fixing bracket FP7C0613 EPS Sub scanning unit fixing bracket Remove 4 BR4x8 4 Reinstall the sub scanning unit fixing bracket at the position shown below FP7C0614 EPS Sub scanning unit...

Page 85: ...FP7C0601 EPS Connector cover Shield plate 5 1 Remove 2 BR3x8 6 1 Loosen 2 BR4x12 7 1 Disconnect Connector LDD16A CN1 7 1 Disconnect Connector LDD16A CN3 7 1 Disconnect Connector LDD16A CN7 7 1 Discon...

Page 86: ...DRYPIX 7000 Service Manual Reinstalling Procedure 1 Insert the sub scanning unit into the equipment and temporarily secure with the screws FP7C0616 EPS 1 Temporarily tighten 2 BR4x8 1 Temporarily tigh...

Page 87: ...x8 2 Tighten 2 BR4x8 2 Tighten BR4x12 1 Press against Positioning screw Positioning screw Rail of equipment 3 Remove the sub scanning unit fixing bracket and reinstall it to its original position CAUT...

Page 88: ...crews has been turned accidentally perform the following procedure Adjusting Procedure 1 Print the grid pattern Service Mode 2 5 Grid 2 Measure the D and E on the printed film and check that they meet...

Page 89: ...259 01 11 10 2002 FM3601 MC 88 DRYPIX 7000 Service Manual 3 If the measured values are not the specified values loosen the screws securing the sub scanning unit FP7C0617 EPS 1 Loosen 2 BR4x8 1 Loosen...

Page 90: ...b scanning unit fixing bracket FP7C0613 EPS Sub scanning unit fixing bracket Remove 4 BR4x8 5 Reinstall the sub scanning unit fixing bracket at the position shown below FP7C0614 EPS Sub scanning unit...

Page 91: ...positioning screw in the clockwise or counterclockwise direction and adjust NOTE Rotating once in the clockwise or counterclockwise direction changes the D and E on the printed film by about 0 5 mm F...

Page 92: ...ning unit FP7C0618 EPS 2 Tighten 2 BR4x8 2 Tighten 2 BR4x8 1 Press against Positioning screw Positioning screw Rail of equipment 8 Print the grid pattern Service Mode 2 5 Grid 9 Measure the D and E on...

Page 93: ...P7C0610 EPS 6 2 1 Removal Reinstallation Removing Procedure 1 Remove the sub scanning unit 6 1 Sub Scanning Unit 2 Remove the sub scanning motor ME1 FP7C0604 EPS Sub scanning motor ME1 2 Remove 4 TP4x...

Page 94: ...ws 1 Print the grid pattern Service Mode 2 5 Grid 2 Measure F on the printed film and check that it meets the specified value FP7C0623 EPS Unit mm Position F 26 x 36 cm size 226 5 1 0 35 x 43 cm size...

Page 95: ...canning unit 6 1 Sub Scanning Unit 2 Remove the scanner unit 7 1 Scanner Unit 3 Remove the sub scanning motor ME1 6 2 Sub Scanning Motor ME1 4 Remove the handle 5 Remove the belt cover 6 Remove the SU...

Page 96: ...form washer 1 Remove BR4x8 2 Pull out Sub scanning roller Left W5 8 Remove the sub scanning unit entrance guide 9 Remove the sub scanning roller right FP7C0607 EPS Sub scanning roller right Sub scanni...

Page 97: ...talling Procedure NOTE When installing the sub scanning roller be sure to reinstall the waveform washer After reinstalling the sub scanning roller rotate the roller four or five times with the hand an...

Page 98: ...MC 97 006 259 01 11 10 2002 FM3601 MC 97 DRYPIX 7000 Service Manual BLANK PAGE...

Page 99: ...ing Edge Detection Sensor SE1 FP7C0612 EPS Removing Procedure 1 Insert the shutter into the film tray 2 Remove the following covers Right side cover Rear cover 3 Remove the sub scanning unit fixing br...

Page 100: ...3601 MC 99 DRYPIX 7000 Service Manual 4 Reinstall the sub scanning unit fixing bracket at the position shown below FP7C0614 EPS Sub scanning unit fixing bracket Sub scanning unit fixing bracket 2 Tigh...

Page 101: ...plate 6 Remove the connector cover 7 Draw the sub scanning unit FP7C0601 EPS Connector cover Shield plate 5 1 Remove 2 BR3x8 6 1 Loosen 2 BR4x12 7 1 Disconnect Connector LDD16A CN1 7 1 Disconnect Con...

Page 102: ...Manual FP7C0619 EPS Sub scanning unit 7 3 Remove 2 BR4x8 7 2 Disconnect Connector CNS2 7 2 Disconnect Connector ME1 8 Remove the film leading edge detection sensor SE1 FP7C0608 EPS Film leading edge d...

Page 103: ...e Reinstall in the reverse order of removal However perform the following when securing the sub scanning unit into the equipment 1 Insert the sub scanning unit into the equipment and temporarily secur...

Page 104: ...ub scanning unit FP7C0621 EPS 2 Tighten 2 BR4x8 2 Tighten 2 BR4x8 1 Press against Positioning screw Positioning screw Rail of equipment 3 Remove the sub scanning unit fixing bracket and reinstall it t...

Page 105: ...icity When removing reinstalling it take anti static measures by wearing a wrist band etc Do not remove the upper cover of the scanner unit Do not place your finger inside the laser beam window at the...

Page 106: ...FM3601 MC 105 DRYPIX 7000 Service Manual 7 1 1 Removal Reinstallation Removing Procedure 1 Remove the sub scanning unit 6 1 Sub scanning Unit 2 Remove the scanner unit FP7C0701 EPS CHECK CHECK CHECK 1...

Page 107: ...the sub scanning unit and secure temporarily with the screws 2 Push the two positioning brackets and protruded part on the scanner unit against the sub scanning unit at the positions shown in the foll...

Page 108: ...power of the equipment 2 Prepare the PC for servicing INSTALLATION 10 1 Connecting the PC for Servicing to the Network INSTALLATION 10 2 Starting the DPX7 PC Tool Connecting DPX7 PC Tool to the Equip...

Page 109: ...EPS When completed the FD File transfer is completed screen appears 6 Send the individual data containing the scanner unit data copied to the equipment Printer name Control File Save Load Load to the...

Page 110: ...43 cm size Film conveyance direction A B C 11 If they do not change the value of 4 3 1 Scanning Width of the M Utility SERVICE MODE 4 3 1 Scanning Width 12 Measure A and B of the film output and check...

Page 111: ...l Cooling Fan Assembly FP7C0814 EPS Removing Procedure 1 Remove the following covers Jam clear cover Upper left cover 2 Remove the fan fixing bracket FP7C0801 EPS Cooling fan assembly Fan fixing brack...

Page 112: ...2002 FM3601 MC 111 DRYPIX 7000 Service Manual 3 Remove the cooling fan assembly FP7C0802 EPS Cooling fan assembly 2 Remove 4 BR4x8 1 Disconnect Connector CNG3 Reinstalling Procedure Reinstall in the r...

Page 113: ...tion Cooling Fan FP7C0815 EPS Removing Procedure 1 Remove the cooling fan assembly 8 1 Cooling Fan Assembly 2 Remove the fan duct 3 Remove the filter section cooling fan FP7C0803 EPS Fan duct Auxilary...

Page 114: ...DRYPIX 7000 Service Manual Reinstalling Procedure INSTRUCTIONS Reinstall the filter section cooling fan as shown in the figure FP7C0804 EPS Filter section cooling fan Cooling fan assembly Label Cable...

Page 115: ...g covers Jam clear cover Upper left cover Upper right cover 2 Remove the operation panel 10 1 Operation Panel 3 Remove the film release unit 9 1 Film Release Unit 4 Remove the film cooling section FP7...

Page 116: ...with the screws FP7C0806 EPS Press Film cooling section shaft Reinstall in the reverse order of removal CHECK Adjusting Procedure After reinstalling the film cooling section check from the round hole...

Page 117: ...per left side cover Upper right side cover Rear cover Right side cover Left side cover 2 Remove the sub scanning unit 6 1 Sub Scanning Unit 3 Remove the film release unit 9 1 Film Release Unit 4 Remov...

Page 118: ...t inside cover 7 1 Remove 2 BR3x8 8 2 Release Clamp 8 1 Remove 4 BR4x8 9 Remove the heat development unit FP7C0808 EPS Heat development unit 3 Remove 3 BR4x8 1 Disconnect Connector CNG2 1 Disconnect C...

Page 119: ...the following covers Jam clear cover Upper left side cover Rear cover Left side cover 3 Remove the film release unit 9 1 Film Release Unit 4 Remove the film cooling section 8 3 Film Cooling Section 5...

Page 120: ...e the rack fixing bracket large NOTE Do not remove the left and right fixing pins on the heat development rack assembly 10 Remove the heat development rack assembly FP7C0809 EPS CHECK Rack fixing brac...

Page 121: ...en reinstalling the adiabatic cover do not sandwich the thermistor cable Reinstall in the reverse order of removal CHECK Adjustment Procedure Check that connectors are connected properly FP7C0810 EPS...

Page 122: ...MC 121 006 259 01 11 10 2002 FM3601 MC 121 DRYPIX 7000 Service Manual BLANK PAGE...

Page 123: ...emove adiabatic cover 8 5 Heat Development Rack Assembly 2 Remove the fixing pins 3 Remove the heater assembly 4 Remove the heat development roller FP7C0811 EPS 2 1 Remove Fixing pin long 2 2 Remove F...

Page 124: ...MC 123 006 259 01 11 10 2002 FM3601 MC 123 DRYPIX 7000 Service Manual BLANK PAGE...

Page 125: ...C 124 DRYPIX 7000 Service Manual Film Release Unit FP7C0904 EPS Removing Procedure 1 Remove the following covers Jam clear cover Upper left side cover Upper right side cover Side ejection cover FILM R...

Page 126: ...DRYPIX 7000 Service Manual 2 Remove the film release unit FP7C0901 EPS Film release unit 3 Remove 4 BR4x8 1 Release Clamp 2 Disconnect Connector CNJ2 2 Disconnect Connector CNJ1 Reinstalling Procedure...

Page 127: ...ver Upper left side cover Upper right side cover Film release unit cover 2 Remove the LED15A installing bracket 3 Remove the density measurement light emitting board FP7C0902 EPS Density measurement l...

Page 128: ...Reinstalling Procedure INSTRUCTIONS Press the LED cover of the density measurement light emitting board against the position shown in the figure below and secure FP7C0903 EPS Press Density measurement...

Page 129: ...t side cover 2 Remove the operation panel FP7C0104 EPS Operation panel 1 Remove 2 BR3x8 3 Remove BR3x8 2 Disconnect Connector PANEL CN2 2 Disconnect Connector PANEL CN1 4 Disconnect Connector PANEL CN...

Page 130: ...2002 FM3601 MC 129 DRYPIX 7000 Service Manual Reinstalling Procedure NOTE When reinstalling the upper left side cover make sure that it does not interfere with the operation panel Reinstall in the re...

Page 131: ...ont cover 2 Remove the controller assembly FP7C0A01 EPS Controller assembly 1 Release Clamp 4 Remove 3 BR3x8 2 Disconnect Connector PC CN26 2 Disconnect Connector PRINT16A CN16 1 Release Clamp 2 Disco...

Page 132: ...MC 131 006 259 01 11 10 2002 FM3601 MC 131 DRYPIX 7000 Service Manual FP7C0A02 EPS 5 Pull out Controller assembly Reinstalling Procedure Reinstall in the reverse order of removal...

Page 133: ...DD FP7C0A05 EPS Removing Procedure 1 Remove the controller assembly 10 2 Controller Assembly 2 Remove the HDD FP7C0A03 EPS HDD 2 Remove 4 BR3x12 1 Disconnect Connector HDD 1 Disconnect Connector HDD R...

Page 134: ...epare the PC for servicing INSTALLATION 10 1 Connecting the PC for Servicing to the Network INSTALLATION 10 2 Starting the DPX7 PC Tool Connecting DPX7 PC Tool to the Equipment INSTRUCTIONS If the ver...

Page 135: ...replacing the lithium battery use the battery designated by Fuji Photo Film Co Ltd or use an equivalent battery Dispose the old battery as specified by Fuji Photo Film Co Ltd Removing Procedure 1 Remo...

Page 136: ...cing Procedure If the MCT board has been replaced the software on the HD printer installer printer OS printer application needs to be installed with a new MCT board 1 Turn OFF the power of the equipme...

Page 137: ...006 259 01 11 10 2002 FM3601 MC 136 DRYPIX 7000 Service Manual SORTER 11 11 1 FP7C0B02 EPS Film Conveyance Timing Belt FP7C0B03 EPS Belt Structure FP3F0S43 EPS Inside belt Bottom belt Top belt...

Page 138: ...01 MC 137 DRYPIX 7000 Service Manual Reinstalling Procedure 1 There are three timing belts Install the inside belt first and then the top and bottom belts Top belt Bottom belt Inside belt FP3F0S42 EPS...

Page 139: ...re 1 With the fixing screws of the tension pulleys loosened secure the tension pulleys at the position where they are in balance by the force of the springs FP3F0S40 EPS Top belt Bottom belt Inside be...

Page 140: ...oving Guide Plate Magnet FP7C0B04EPS 1 Loosen the fixing screws of the magnet 2 Close the jam removing guide plate and tighten magnet fixing screws where it touches the stopper FP3F0S41 EPS 1 Loosen T...

Page 141: ...eeds to be installed after completing full installation Use the latest individual data for installation In version upgrades individual data will be preserved REMARKS The following shows the times requ...

Page 142: ...er program HDD MCT board 1 2 3 Memory FP7C0F08 EPS Version Upgrading Procedure 1 Insert the latest main unit software CD R in the CD ROM drive of the PC for servicing and copy the main unit software t...

Page 143: ...equipment When installation completed the System File Load Finish screen appears 3 Of the software written in the HD of the equipment write the printer application program in the MCT board PRT APL In...

Page 144: ...software Printer name Control System Config Reboot Reboot All Reset 1 3 4 2 5 6 FP7C0F04 EPS The equipment is rebooted 5 Click Exit to end DPX7 PC Tool 6 Remove the CD R from the PC for servicing 7 Sh...

Page 145: ...rogram Printer program HDD MCT board 1 2 4 3 Memory FP7C0F07 EPS Full Installation Procedure 1 Insert the latest main unit software CD R in the CD ROM drive of the PC for servicing and copy the main u...

Page 146: ...in unit software is installed in the equipment When installation completed the System File Load Finish screen appears 3 Of the software written in the HD of the equipment write the printer application...

Page 147: ...To install use the latest individual data of the corresponding printer saved in the PC for servicing Installing the Individual Data in the PC for Servicing i Printer name Control File Save Load Load t...

Page 148: ...the FD with the latest individual data in the FDD of the PC for servicing ii Copy the individual data saved on FD to the PC for servicing Printer name Data Transfer FROM FD 2 1 3 FP7C0F11 EPS The indi...

Page 149: ...ing is sent to the equipment When the data transfer is completed File transfer is completed screen appears 5 Set the system date and time Printer name Control System Config Set Date Time SERVICE MODE...

Page 150: ...Config Reboot Reboot All Reset 1 3 4 2 5 6 FP7C0F04 EPS The equipment reboots REMARKS The main unit software is replaced with that fully installed after the equipment is rebooted 9 Click Exit and shut...

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FujiFilm DryPix 7000, Service Manual

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