Frymaster OCF30 Series Service & Parts Manual Download Page 82

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2-15

2.7.1 Full-Vat Frypot Components cont.

ITEM PART

COMPONENT

108-2222SP

Frypot Assy Full-Vat OCF

with filter (NAT)

108-2224

Frypot Assy Full-Vat OCF

with filter (PRO)

108-2849

Frypot Assy Full-Vat OCF

non-filter (NAT)

108-2848

Frypot Assy Full-Vat OCF

non-filter (PRO)

826-2595

Insulation Kit, Complete Full-Vat

826-2592

Insulation Kit, Burner Full-Vat

108-2897

Flue Assembly, Full-Vat

220-6470

Back, Lower Full-Vat Combustion Chamber

220-6529

Retainer, Full-Vat Upper Insulation

220-7831

Retainer, Outer Frypot

230-6960

Plate, FV Collector Mounting

220-2851

Brace, FV Rear Insulation

220-2920

Brace, Foam Deck Insulation

√

810-3435

Burner, Universal Replacement

812-0356

Insulation, Burner Sight Glass

10 816-0900

Insulation,

Burner

812-0706

Insulation, Upper Burner Rail

812-1029

Insulation, Combustion Chamber Side

814-0048SP

Glass, Burner Sight

816-0837

Insulation, FV Rear Lower

816-0731

Insulation, FV LH/RH Front Seal

816-0732

Insulation, FV Lower Inner Front

816-0733

Insulation, FV Front Upper

816-0839

Insulation, FV Outer Front

816-0746

Insulation, Foam Deck

20 823-7824

Frypot, FV OCF with filter

prior to 07/2014

823-8975

Frypot, FV OCF with filter

after 06/2014

823-8022

Frypot, FV OCF without filter

prior to 07/2014

823-8976

Frypot, FV OCF without filter

after 06/2014

823-7454

Retainer, FV LH Upper Burner

823-7455

Retainer, FV RH Upper Burner

823-7279

Retainer, FV Front Insulation

823-7415

Retainer, FV Outer Front

824-2164

Front Upper Seal Weldment, FV LH

824-2165

Front Upper Seal Weldment, FV RH

900-1031

Retainer, Burner Sight Glass

930-0818

Bracket, Flue to Pot

900-4253

Strip, Fluecap Retainer

900-1049

Retainer, Plenum Gasket

31 816-0057

Gasket,

Plenum

32 823-8574

Plenum, Full-Vat

(use 823-8590 for CE and export Non-CE units)

* 816-0059

Gasket,

Ignitor

* Not illustrated.

√

Recommended parts.

Summary of Contents for OCF30 Series

Page 1: ...od Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 08 2016 www frymaster com E mail service frymaster com Oil Conserving Fryer OCF30 G...

Page 2: ...the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and pho...

Page 3: ...ocal gas company or gas supplier DANGER This product contains chemicals known to the state of California to cause cancer and or birth defects or other reproductive harm Operation installation and serv...

Page 4: ...1 9 12 Replacing Frypot Insulation and or Upper Burner Rails 1 14 1 10 Troubleshooting and Problem Isolation 1 17 1 10 1 Ignition Failure 1 18 1 10 2 Improper Burner Function 1 18 1 10 3 Improper Temp...

Page 5: ...Shortening Melting Unit Wiring Diagram after to Mar 2012 1 56 1 18 7 Bulk Oil Wiring Diagram 120V CE and Export 1 57 1 18 7 1 FPGL230 430 Wiring 120V CE and Export Bulk Oil 1 57 1 18 7 2 FPGL230 430 W...

Page 6: ...Box Assembly 2 25 2 13 2 JIB Jug In Box Cradle JIB Cap and Pick Up Assembly 2 25 2 13 3 ATO Automatic Top Off Pump Assembly 2 26 2 13 4 ATO Top off Manifolds and Components 2 27 2 13 5 Shortening Melt...

Page 7: ...s are in use A closed box design is used in most fryers but in some fryers built for export the module resembles an interface board A single dual spark module is used on current production full vat fr...

Page 8: ...s board plug into sockets If a relay fails that relay can be replaced LEDs labeled D1 through D7 are arrayed around the board to assist in troubleshooting D1 24 VAC to left gas valve dual vat only D2...

Page 9: ...1 3...

Page 10: ...ectly with the temperature That is as the temperature rises so does resistance at a rate of approximately 2 ohms for every 1 F Circuitry in the controller monitors the probe resistance and controls bu...

Page 11: ...E fryers only ensure that the gas valve knob is in the OFF position Honeywell ON OFF 2 Remove the pressure tap plug from the gas valve assembly Typical Non CE Valve Assembly Typical CE Valve Assembly...

Page 12: ...gas pressure remove the cap from the gas valve regulator and adjust to the correct pressure Non CE Valve CE Valve GAS VALVE REGULATOR CAP 7 Place the fryer power switch and the gas valve in non CE fry...

Page 13: ...3 in the Installation and Operation manual Setup MUST be performed after replacement See Frymaster Controller Manual 819 5871 for CM3 5 setup 7 Once setup is complete on all replaced controllers reset...

Page 14: ...rd 1 Perform steps 1 through 4 from section 1 9 1 2 Disconnect the wires attached to the interface board marking or making a note of the wires and terminals to facilitate reconnection 3 Remove the nut...

Page 15: ...r continue with Step 2 otherwise install the replacement blower reconnect the wiring harness and then go to Step 6 2 Remove the blower motor shield and separate the blower motor from the housing as sh...

Page 16: ...The air gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 1 6 and the burners display a bright orange red glow If a blue flame is ob...

Page 17: ...n the pan rail assembly beneath the fryer and rest the rear end of the rail on the cabinet frame Install the two nuts and bolts behind the front face of the rail but do not tighten them Install the nu...

Page 18: ...t be replaced Refer to Section 1 9 11 for procedure b If the welds in the upper rail are cracked or burned out the upper rail must be replaced Refer to Section 1 9 12 for procedure 16 Wrap a new insul...

Page 19: ...flexline and reinstall the filter pan 15 Reconnect the unit to the electrical power supply fill the frypots with oil and check for proper operation 1 9 11 Replacing the Frypot 1 Disconnect the fryer...

Page 20: ...ere are no leaks in the burner insulation CAUTION Before installing temperature probe high limit thermostat RTD probe and drain valve on replacement frypot clean the threads and apply Loctite PST56765...

Page 21: ...nsulation retainers 3 on the top two studs on each side of the front of the frypot and secure with 20 washer nuts It is normal for the retainers to slice off the overhanging insulation 17 Place the lo...

Page 22: ...retainer s 13 NOTE Full vat units have a two piece insulation retainer Dual vat units have a one piece retainer 27 If necessary replace the sight glasses and insulation 14 28 Place one washer and one...

Page 23: ...ategories associated with this equipment and the probable causes of each With this knowledge the technician should be able to isolate and correct any problem encountered Problems you are likely to enc...

Page 24: ...HE 24 VAC CIRCUIT Some typical causes of heating failure in this category include a defective sensing wire in the ignitor assembly a defective module a defective ignition wire and a defective ignitor...

Page 25: ...lug for any signs of cracking A cracked ignitor must be replaced If all other causes have been ruled out examine the burner tiles for any signs of cracking If cracking is found the burner must be repl...

Page 26: ...s LED panel in minutes and seconds The maximum acceptable recovery time for OCF30 series gas fryers is two minutes and twenty five seconds 2 25 1 10 5 Filtration Malfunctions The majority of filtrati...

Page 27: ...765 sealant or equivalent to prevent leakage In very rare cases a leak may develop along one of the welded edges of the frypot When this occurs the frypot must be replaced If the sides or ends of the...

Page 28: ...hold the motor in place and move it forward or backward until the rod has just enough slack to be rotated slightly Motor and Gear Issues The most likely problem to be encountered in this category is...

Page 29: ...and the controller is on and is calling for heat green dot appears under heat indicator and display toggles between LOW TEMP NOTE All voltage measurements must be made within 4 seconds of the unit cal...

Page 30: ...robable causes are an open high limit thermostat or a failed wire between the interface board and gas valve Be sure to check both valves on dual units a Check continuity of high limit thermostat and d...

Page 31: ...sor Heat Relay K3 Replaceable Heat Relay K2 Replaceable LED 3 24V FUSE Optional AIR PRESSURE SWITCH 1 11 2 Troubleshooting the Gas Valve Prior to checking for problems associated with the gas valve en...

Page 32: ...ace the probe The following processes will assist you in troubleshooting the temperature probe and ruling it out as a probable cause Before testing the probe determine the temperature of the cooking o...

Page 33: ...lls below a sensor in the rear of the frypot A signal is sent to the ATO board to engage the solenoid to the frypot and turn on the ATO pump The pump draws oil from the JIB Jug In Box to a port in the...

Page 34: ...s above 70 F 21 C E Clean crumbs from opening surrounding sensor F Power to the ATO board has been cut off Restore power to the board and switch all controllers off and on again to readdress system G...

Page 35: ...check the fuse below the component box B With the controller OFF press TEMP button and ensure the ATO software version appears If not the connection between the controller and the ATO board may be bad...

Page 36: ...24VAC DV Vat 3 White 14 24VAC FV Vat 3 Black Top Off Pump Relay 15 Ground 12VDC Black JIB Reset Switch 16 Ground 16VDC Black J4 Rear J5 Front Transformer 8074553 1 24VAC Ret 24VAC Orange 2 24VAC Blue...

Page 37: ...he controller in the OFF position to verify software version of the ATO If the version is not visible the ATO may not be connected properly 1 13 4 Replacing the ATO Pump Disconnect the fryer from the...

Page 38: ...3 8 Replacing ATO Probe See steps 1 9 2 on page 1 8 1 14 Controller Service Procedures 1 14 1 Controller Troubleshooting Problem Probable Causes Corrective Action No Display on Controller A Controller...

Page 39: ...nter 1658 Press the scan button The controller displays OFF Turn the controller on to check temperature If the desired scale is not displayed repeat Fryers using the CM3 5 should refer to the separate...

Page 40: ...hen the oil temperature is above 450 F 232 C and the high limit thermostat has opened halting the heating of the oil Controller will not go into program mode or some buttons do not actuate Failed cont...

Page 41: ...ature to see the temperature scale If the desired scale is not displayed repeat Reset RECOVERY FAULT CALL SERVICE Enter 0042 PASSWORDS Product Setup Mode Press and hold the button until Main Menu chan...

Page 42: ...failure E17 ERROR ATO PROBE ATO RTD reading out of range E20 INVALID CODE LOCATION SD card removed during update E21 FILTER PAPER PROCEDURE ERROR Change Filter Paper 25 hour or customer set timer has...

Page 43: ...guage 2nd Language Locale CE or Non CE Energy Gas or Elec Type Vat System Volume Sound Level Tempr Format F or C Exit Melt Tempr Cool Mode Tempr Cool Mode Default Fresh Oil Waste Drain Switch Recovery...

Page 44: ...ALARM 13 FV Probe 14 Common Probes 15 DV Probe 16 17 18 19 Blower Relay 12VDC Orange 20 J3 Locator Harness Interface Board Ground to Controller 1080485 1 Vat 1 Black 1080486 2 Vat 2 1080487 3 Vat 3 1...

Page 45: ...continue UPGRADE IN PROGRESS WAIT None required IF_COOK HEXand IF_aTO HEX PERCENTAGE COMPLETE None required REMOVE SD CARD 100 Remove the SD card using the fingernail slot on the top of the SD card CY...

Page 46: ...1 40 1 16 Principal Wiring Connections...

Page 47: ...1 41 1 17 Wiring Diagrams 1 17 1 FPGL230 430 Wiring 120V CE and Export...

Page 48: ...1 42 1 17 1 2 FPGL230 430 Wiring 250V Australia...

Page 49: ...1 43 1 17 2 FPGL330 Wiring 120V CE and Export...

Page 50: ...1 44 1 17 2 2 FPGL330 Wiring 250V Australia...

Page 51: ...1 45 1 17 3 FPGL430 Extra Transformer Box Wiring...

Page 52: ...1 46 1 17 4 Modular Basket Lift 100 120V...

Page 53: ...1 47 1 17 5 Modular Basket Lift 208 250V...

Page 54: ...1 48 1 17 6 Basket Lift Interface Harness...

Page 55: ...1 49 1 18 Simplified Wiring Diagrams 1 18 1 FPGL30 Series Full Vat with Dual Spark Module...

Page 56: ...1 50 1 18 2 FPGL30 Series Full Vat Single Spark Module excluding Australia...

Page 57: ...4 6 2 J1 L HEAT LED 2 K1 HEAT RELAY 12V LED 6 L GV LED 1 L PWR V2D ALARM 15 15 14 14 6 6 12 12 2 2 1 1 POWER ON OFF TROUBLE LEFT IGNITION MODULE 12 2 T M T M ON OFF SD H V A 1K 47K 1 50 A 1K 47K 1 50...

Page 58: ...1 52 1 18 4 FPGL30 Series Simplified Wiring with 3000 Controller...

Page 59: ...1 53 1 18 5 FPGL30 Series Data Network Flowchart...

Page 60: ...1 54 1 18 6 Shortening Melting Unit Wiring Diagram prior to Mar 2012...

Page 61: ...1 55 1 18 6 2 Shortening Melting Unit Wiring Diagram after Mar 2012...

Page 62: ...1 56 1 18 7 Bulk Oil Wiring 1 18 7 1 FPGL230 430 Wiring 120V CE and Export Bulk Oil...

Page 63: ...1 57 1 18 7 2 FPGL230 430 Wiring 250V Australia Bulk Oil...

Page 64: ...1 58 1 18 7 3 FPGL330 Wiring 120V CE and Export Bulk Oil...

Page 65: ...1 59 1 18 7 4 FPGL330 Wiring 250V Australia Bulk Oil...

Page 66: ...1 60 1 18 8 Bulk Oil Box Wiring...

Page 67: ...1 61 1 19 Capable Controls Ignition Module Wiring Diagrams...

Page 68: ...Full Size 7 803 0271 Basket Twin Size 8 803 0382 Sediment Tray Full Vat 9 803 0375 Rack Full Vat Basket Support use 803 0372 for Dual Vat Basket Support 10 810 0478 Gas Line 1 Inch Dormont Flexible 80...

Page 69: ...2 2 2 2 Basket Lift Assy and Associated Parts...

Page 70: ...530SP 100 120V Modular Basket Lift see Note 2 in illustration 106 2770SP 208 220VAC Modular Basket Lift 106 2771SP 230 250VAC Modular Basket Lift 14 809 0082 Ring Bushing Retainer 15 910 4776 Cover Mo...

Page 71: ...969 Single Station Fryer after 06 2014 823 7724 Two Station Fryer prior to 07 2014 823 8922 Two Station Fryer after 06 2014 823 7727 Three Station Fryer prior to 07 2014 823 8923 Three Station Fryer a...

Page 72: ...e Drain Valve Long FV Single and DV Left with Filter auto top off 824 2189 Handle Drain Valve Long DV Single Right and DV Left With Filter 4 814 0047 Cap Vinyl Red 5 901 2348 Cover Safety Switch 6 807...

Page 73: ...2 6 2 4 2 Drain Tube Sections and Associated Parts See Section 2 4 1 for Drain Valves...

Page 74: ...ube Long Open Both Ends 11 823 4625 Drain Tube Short Full Vat Left Open Right End Closed 12 823 7906 Drain Tube Short Dual Vat Left Open Right End Closed 13 823 4639 Drain Tube Long Full Vat Left Open...

Page 75: ...2 8 2 5 2 Component Boxes...

Page 76: ...ing 15 108 1094 Plate Ignition Module 16 824 2090 Cover Ignition Module 17 824 2091 Cover Ignition Module CE 18 220 7085 Cover Ignition Module Australia 19 108 1544 Plate Ignition Module Australia 20...

Page 77: ...Export 430 has added cordset 108 1770 D 108 1764 GL330 CE and Export E 108 1768 GL430 CE and Export 1 807 2176 Transformer 100 120V V F Dual Voltage 2 807 0800 Transformer 100 120V 24V 50VA Filter an...

Page 78: ...ilter Pump 16 106 8168 Cable Assembly Transformer Box Line GL230 CE Export 17 106 8170 Cable Assembly Transformer Box Filter Pump GL230 330 230 and 330 CE Export 18 108 0994 Cable Assembly Transformer...

Page 79: ...OR 12 PIN MALE CONNECTOR 12 PIN MALE CONNECTOR 9 PIN MALE CONNECTOR 6 PIN MALE CONNECTOR 12 PIN MALE CONNECTOR 12 PIN MALE CONNECTOR 2 PIN FEMALE CONNECTOR 807 1978 807 4014 ITEM PART COMPONENT 807 19...

Page 80: ...ATO Solenoid Pump Relay Primary used from ATO Board to Top off Pump Relay Solenoids and JIB Reset Switch 807 5162 Harness Secondary ATO Solenoid Pump Relay used in second ATO box on 4 battery fryers f...

Page 81: ...and Associated Components 2 7 1 Full Vat Frypot Components NOTE All insulation and gaskets can be ordered in a single kit P N 826 2595 Kit 826 2592 contains the insulation and gaskets re quired when r...

Page 82: ...13 814 0048SP Glass Burner Sight 14 816 0837 Insulation FV Rear Lower 15 816 0731 Insulation FV LH RH Front Seal 16 816 0732 Insulation FV Lower Inner Front 17 816 0733 Insulation FV Front Upper 18 81...

Page 83: ...0 7 5 14 4 21 12 10 8 30 25 34 22 12 4 26 11 15 27 16 23 13 9 28 18 17 3 24 33 32 31 6 19 NOTE All insulation and gaskets can be ordered in a single kit P N 826 2596 Kit 826 2593 contains the insulati...

Page 84: ...Vat Rear Lower 15 816 0741 Insulation Dual Vat LH RH Front Seal 16 816 0742 Insulation Dual Vat Lower Inner Front 17 816 0743 Insulation Dual Vat Front Upper 18 816 0979 Insulation Dual Vat Outer Fro...

Page 85: ...s ITEM PART COMPONENT 1 826 2706 Probe RTD ATO Kit 2 807 4817 Probe Temperature Cooking 3 826 1177 Thermostat High Limit 425 F 218 C Not illustrated See page 2 5 for Drain Valve As semblies and page 2...

Page 86: ...and Item 3 106 2997SP 115V 50 60 Hz Right 108 3307 220V 60 Hz Right 106 2998SP 208 240V 50 60 Hz Right Non CE International 106 3001SP 230V 50 60 Hz CE Right CE Wide Body 3 816 0554 Cover Blower Motor...

Page 87: ...7 Bushing inch OD x inch ID NPT Flush 16 813 0340 Adapter inch NPT to inch Tube 17 810 3807 Tube inch OD X 6 5 inch Enrichment 18 813 0154 Plug inch NPT Hex Head Pipe 19 813 0378 Fitting inch NPT Cros...

Page 88: ...13 0568 Plug inch Socket Head Pipe used with Item 5 two required 826 1392 O Ring Pkg of 5 used with Item 5 6 823 6458 Suction Tube Assembly 823 5591 Suction Tube Assembly Single Fryer Only 7 810 1067...

Page 89: ...r use 8090194 washers 108 0649 Heater Strip Assembly 100 120V 25W 18 106 5912 Heater Strip Assembly 208 250V 25W 18 4 106 3470 Valve Solenoid inch NPT 5 813 0265 Nipple inch x 2 50 inch NPT BM 6 810 1...

Page 90: ...Handle Valve Rear Flush LT 6 902 2772 Handle Valve Rear Flush RT 900 2935 Retainer Nut Oil Return Valve 7 810 2201 Valve Return Ball LT 8 810 1067 Flexline OD x 8 50 Long Return Oil 9 810 1668 Adapto...

Page 91: ...t 5 108 2555SP Valve inch NPT Solenoid 6 810 2493 Elbow 90 inch NPT x inch Quick Connect 7 813 0807 Bushing inch NPT x inch 8 813 0700 Nipple inch NPT x 3 00 inch 9 Manifolds 810 3958 Manifold Two Sta...

Page 92: ...12VDC Top off pump Not illustrated Recommended parts NOTE Top off boxes for vats 4 and 5 have either item 4 or item 6 both have item 3 2 13 2 JIB Jug In Box Cradle JIB Cap and Pick Up Assembly 7 4 1...

Page 93: ...nch Out to top off manifold 3 811 1139 Hose Silicone Braided sold by the foot 4 810 3578 Fitting Shurflow Pump OCF 5 816 0782 O Ring Viton 111 6 813 0940 Elbow NPT x Flare 7 823 7167 Bracket JIB Elbow...

Page 94: ...Fryer 810 3813 Manifold Top Off Three Station Fryer 810 3814 Manifold Top Off Four Station Fryer 2 108 2555 Solenoid Top Off 3 810 0838 Nipple NPT BM Close 4 810 3270 Fitting Flare x NPT 5 813 0640 P...

Page 95: ...rtening Suction 3 battery 823 8147 Bracket W A Shortening Suction 4 battery 9 810 1669 Adaptor Female OD x 10 810 1055 Flexline OD x 11 5 inch 11 810 1668 Adaptor Male OD x 12 813 0062 Elbow Blk 90 NP...

Page 96: ...arness Bulk Oil Communication 5 220 8665 Box Bulk Oil Relay 6 220 8666 Cover Bulk Oil Relay Box 7 807 1068 Connector 2 pin 8 807 5303 Relay 24VAC 3PDT 9 807 5304 Relay 24VAC DPDT 10 807 5310 Relay 2 S...

Page 97: ...ve Check 20 PSI Bypass 14 810 3583 Valve Check 4 PSI Manifold 15 800 3738 Adapter Check Valve 16 813 0003 Tee x x 17 813 0022 Nipple x Close NPT 18 813 0165 Elbow St x NPT 90 BM 19 813 0304 Bushing x...

Page 98: ...3368 Valve Dispose Waste Assembly 1 108 0445 Bracket Waste Valve 2 220 5615 Handle Waste Valve 3 807 2103 Microswitch 4 810 0278 Valve Ball 5 900 2935 Retainer Nut Return Valve 6 901 2348 Cover DV Sa...

Page 99: ...5 Pin Female 6 807 1067 2 Pin Male 7 807 0157 6 Pin Male 8 807 0155 9 Pin Male 9 807 0160 12 Pin Male 10 807 0804 15 Pin Male 11 826 1341 Terminal Female Split Pin Pkg of 25 12 826 1342 Terminal Male...

Page 100: ...ound Head 826 1359 Screw 4 40 x inch Slotted Round Head Pkg of 25 809 0354 826 1365 Screw 6 32 x inch Slot Head Pkg of 25 809 0095 809 0098 Screw 6 32 x 1 inch Slotted Round Head 809 0357 Screw 6 x in...

Page 101: ...7 inch Pkg of 10 810 0500 Spacer 25 inch x 9375 inch 810 2023 Spacer 25 inch x 110 inch Used on drain valves 200 6721 Plate Strain Relief 826 1337 Tab inch Terminal Pkg of 5 807 0070 Terminal Ground L...

Page 102: ...Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 8196688 08 2016...

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