1-23
Troubleshooting the electronics of the basket lift is the process of verifying current flow through the
individual components up to and including the motor. Using a multimeter set to the 250 VAC range, check
the connections on both sides of the component for the presence of the applied line voltage. The wiring
diagram on the pages 1-44 and 45 identifies the components and wiring connection points.
1.11 Troubleshooting
Guides
The troubleshooting guides on the following pages are intended to assist service technicians in quickly
isolating the probable causes of equipment malfunctions by following a logical, systematic process. An
additional set of operator troubleshooting guides are contained in Chapter 7 of the OCF30 Series Installation
and Operation Manual. It is suggested that service technicians thoroughly familiarize themselves with both
sets.
1.11.1 Troubleshooting the 24 VAC Circuit
Prior to checking for problems associated with the 24 VAC circuit, ensure that the unit is connected to a
power supply, the drain valve is fully closed, and the controller is on and is calling for heat (green dot appears
under heat indicator and display toggles between
LOW
TEMP
).
NOTE:
All voltage measurements must be made within
4 seconds
of the unit calling for heat. If unit does not
fire within
4 seconds
, ignition modules will lock out and controller must be turned off, then on to reset.
The following processes will assist you in troubleshooting the 24 VAC circuit and ruling it out as a probable
cause:
24 VAC is not present on the interface board J3 pin 9 (LED 5 (GV)).
1.
If LED 3
is not
continually lit, the probable causes are a failed 24 VAC transformer or failed wiring
between the transformer and interface board.
2.
If LED 3
is
continually lit, check the right PWR terminal (LED 4) for 24 VAC.
On dual units, also
check the left PWR terminal (LED 2) for 24 VAC.
Verify that the F2 fuse is not blown.
a.
If 24 VAC
is not
present, the probable cause is a failed interface board, blown fuse or a defective
heat relay.
b.
If 24 VAC
is
present, check for 24 VAC on V1S
(or V1D and V2D, if dual unit).
.
i.
If 24 VAC
is not
present, check the fuses. If they are good, the probable causes are failed
ignition module(s) or a failed interface board. Replace the questionable ignition module with
one known to be good to isolate the cause.
Summary of Contents for OCF30 Series
Page 9: ...1 3...
Page 46: ...1 40 1 16 Principal Wiring Connections...
Page 47: ...1 41 1 17 Wiring Diagrams 1 17 1 FPGL230 430 Wiring 120V CE and Export...
Page 48: ...1 42 1 17 1 2 FPGL230 430 Wiring 250V Australia...
Page 49: ...1 43 1 17 2 FPGL330 Wiring 120V CE and Export...
Page 50: ...1 44 1 17 2 2 FPGL330 Wiring 250V Australia...
Page 51: ...1 45 1 17 3 FPGL430 Extra Transformer Box Wiring...
Page 52: ...1 46 1 17 4 Modular Basket Lift 100 120V...
Page 53: ...1 47 1 17 5 Modular Basket Lift 208 250V...
Page 54: ...1 48 1 17 6 Basket Lift Interface Harness...
Page 55: ...1 49 1 18 Simplified Wiring Diagrams 1 18 1 FPGL30 Series Full Vat with Dual Spark Module...
Page 56: ...1 50 1 18 2 FPGL30 Series Full Vat Single Spark Module excluding Australia...
Page 58: ...1 52 1 18 4 FPGL30 Series Simplified Wiring with 3000 Controller...
Page 59: ...1 53 1 18 5 FPGL30 Series Data Network Flowchart...
Page 60: ...1 54 1 18 6 Shortening Melting Unit Wiring Diagram prior to Mar 2012...
Page 61: ...1 55 1 18 6 2 Shortening Melting Unit Wiring Diagram after Mar 2012...
Page 62: ...1 56 1 18 7 Bulk Oil Wiring 1 18 7 1 FPGL230 430 Wiring 120V CE and Export Bulk Oil...
Page 63: ...1 57 1 18 7 2 FPGL230 430 Wiring 250V Australia Bulk Oil...
Page 64: ...1 58 1 18 7 3 FPGL330 Wiring 120V CE and Export Bulk Oil...
Page 65: ...1 59 1 18 7 4 FPGL330 Wiring 250V Australia Bulk Oil...
Page 66: ...1 60 1 18 8 Bulk Oil Box Wiring...
Page 67: ...1 61 1 19 Capable Controls Ignition Module Wiring Diagrams...
Page 69: ...2 2 2 2 Basket Lift Assy and Associated Parts...
Page 73: ...2 6 2 4 2 Drain Tube Sections and Associated Parts See Section 2 4 1 for Drain Valves...
Page 75: ...2 8 2 5 2 Component Boxes...