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Annual Inspection (gas fryers only) 

Annually 

FR 2 A1-T 

 

 

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2009 

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Annually

 

FR 2 A1-T

 

Why 

To ensure proper cooking temperatures 

Time required 

45 minutes to prepare 

20 minutes to complete 

Time of day 

At close 

  

For 24-hour restaurants: during low-volume periods or 
at night 

Hazard icons 

 

 

 

  

Tools and supplies 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tools supplied by 

technician  

 

 

 

 

 

 

 

 

 

 

 

 

Procedure

QUALIFIED TECHNICIANS ONLY 

Cabinet inspection 

Inspect the cabinet, inside and out, front and rear, for 
excessive oil buildup. 

 

Check regulated gas pressure. 

Contact the local gas company or a service agency to 
check the gas pressure out of the fryer’s gas regulator.  
 
For natural gas, the pressure must be 3.0 in. W.C.  
(76 mm W.C.)

 

For propane gas, the pressure must be 

8.25 in. W.C. (210 mm W.C.) 
 
If the pressure does not meet these standards, ask the 
service agency or gas company to adjust the pressure to 
meet the standard. 

 

Probe check 
Verify that the temperature and high-limit probes are 
properly connected, tightened and functioning properly, 
and that mounting hardware and probe guards are 
present and properly installed. 

Clean and Replace gas valve vent tube. 

Clean and replace the gas valve vent tube. Follow the 
cleaning procedure in the service manual. 

  

Clean combustion air blower. 

Clean the combustion air blowers. Follow the cleaning 
procedure in the service manual. 

Check fryer recovery time. 

Choose a vat on the fryer. Check the fryer’s most re-
cent recovery time for that vat, using the procedure in 
FR2 M1. The most recent recovery time should be less 
than 2:25 (two minutes, twenty-five seconds). 
 
If the fryer’s recovery time is less than 2:25 (two mi-
nutes, twenty-five seconds).the procedure is complete 
for this vat. Go to step 9. 

  

Check combustion. 

If the fryer’s recovery time is less than 2:25 (two mi-
nutes, twenty-five seconds).skip this step. 
 
Connect the multimeter in series with the white flame 
sensor wire on the igniter. Allow the burner to operate 
for at least one minute after the melt cycle is com-
pleted. After 1 minute, the reading on the multimeter 
should between 2.5 and 3.5 microamps. Any other 
reading is not acceptable. 
 
After 90 seconds of continuous operation, check the 
color of the burner. The burner should glow bright 
orange-red. Use the Burner Color Comparison Chart 
inside the door of the fryer to identify the correct color. 
A blue flame or dark spots on the burner face are not 
acceptable. 

Summary of Contents for FR2

Page 1: ...behind fryers Bi weekly maintenance task FR 2 B1 Calibrate fryer Monthly maintenance task FR 2 M1 Calibrate fryer recovery time Quarterly maintenance tasks FR 2 Q1 Boil out fry vats electric fryers o...

Page 2: ...eating element hub Wearing heat resistant gloves place covers on fry pots ensuring they are square with the frypot Spray EXCEED on a No scratch pad Use No scratch pad to clean around the element hub a...

Page 3: ...r Oil removal cart Paper towels Putty knife Neoprene Gloves Procedure 1 Turn fryers off Turn all fryer power switches to the off position 2 Remove and empty grease trough and cup Remove the grease tro...

Page 4: ...move the fryer filters from the exhaust hood Take the filters to the three compartment sink and soak them in McD APSC McD APSC 7 Scrape area behind fryer Use a putty knife to scrape off all soft greas...

Page 5: ...paper towels 11 Mop floor around fryer Use a mop and a bucket of hot McD APSC solution to mop the entire floor around the fryer Floor may be wet from mop ping 12 Allow surfaces to dry Allow all fryer...

Page 6: ...gh Lock wheels into place Rein stall the fryer filters and the grease trough in the exhaust hood 17 Turn on gas supply If the fryer is an electric fryer skip this step Turn the manual gas shut off val...

Page 7: ...the ice wa ter and stir continuously until the temperature readout stabilizes 3 Read temperature The readout should be 32 F 0 C plus or minus 2 F 1 C If not you need to calibrate repair or replace the...

Page 8: ...ompare the temperature reading on the pyrometer with the corresponding tempera ture on the display If the two temperatures are less than 5 F 3 C apart ei ther plus or minus you do not need to adjust t...

Page 9: ...vat tem perature rises from 250 F 121 C to 320 F 160 C Press the button marked with a checkmark to enter the fryer s programming mode The left display will show Code Press the buttons marked 1 6 5 2...

Page 10: ...the oil is above the Oil Level line remove oil until it reaches the Oil Level line For electric fryers only con firm that the large power plug is properly plugged in Adjust as necessary For gas fryers...

Page 11: ...l Purpose Super Concentrate APSC solution McD Heavy Duty DeGreaser Oil removal cart Paper towels Maple Paddle with no scratch pad Procedure 1 If this is first boil out program boil out into fryer If t...

Page 12: ...floor un der the fryer s drain spout or use an oil removal cart After boil out is complete clean and dry filter pan 4 Drain oil from vat Be sure the filter pan or an oil removal cart is in place un de...

Page 13: ...while the timer is running The solution should never come to a rolling boil or it may boil over If unit starts to boil over turn fryer off Never leave the fryer unat tended during boil out 10 Clean f...

Page 14: ...remaining deposits McD Fryer Cleanser may be use also 16 Fill vat with water Fill vat with the appropriate amount of plain water 17 Drain solution from vat Place a 5 gallon 19 liter bucket under the f...

Page 15: ...pout back inside the fryer cabinet Carefully push the filter pan back into the fryer cabinet 21 Turn fryer on Turn fryer on Press the on off key to turn the fryer on The display will show low temp 22...

Page 16: ...elow that line add oil until it reaches the Oil Level line Check the temperature of the oil The oil temperature should be above 180 F 82 C Confirm that the hood grease filters are in place and turn th...

Page 17: ...C the display will alternate between Hi 1 and the current temperature The heat indicator light will go out If you see these things the control has passed the first test If the display alternates be tw...

Page 18: ...the heat indicator light goes out when the temperature is less than 410 F 210 C that means that the high limit control has activated at a lower tempera ture than normal You do not need to replace the...

Page 19: ...es O rings for the filter pump Flat tip screwdriver Procedure 1 Prepare fryer for procedure Check to make sure the fryer is cool This procedure should be done only when the fryer is cool and the filte...

Page 20: ...trate APSC solution McD Heavy Duty DeGreaser Oil removal cart Paper towels Maple Paddle with no scratch pad Procedure 1 If this is first boil out program boil out into fryer If the fryer is new the bo...

Page 21: ...lter pan Place it on the floor un der the fryer s drain spout or use an oil removal cart After boil out is complete clean and dry filter pan 4 Drain oil from vat Be sure the filter pan or an oil remov...

Page 22: ...ugh 11 while the timer is running The solution should never come to a rolling boil or it may boil over If unit starts to boil over turn fryer off Never leave the fryer unat tended 10 Clean fry baskets...

Page 23: ...emaining deposits McD Fryer Cleanser may be use also 16 Fill vat with water Fill vat with the appropriate amount of plain water 17 Drain solution from vat Place a 5 gallon 19 liter bucket under the fr...

Page 24: ...out back inside the fryer cabinet Carefully roll the filter pan back into the fryer cabinet 21 Turn fryer on Turn fryer on Press the on off key to turn the fryer on The display will show low temp 22 S...

Page 25: ...are and probe guards are present and properly installed 4 Clean and Replace gas valve vent tube Clean and replace the gas valve vent tube Follow the cleaning procedure in the service manual 5 Clean co...

Page 26: ...the burner isn t receiving enough air Dark spots on the burner usually mean the burner is receiving too much air When the microamp reading is in the acceptable range and the burner color is bright or...

Page 27: ...on Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing 3 Tilt inspection Verify that the tilt mechanism is...

Page 28: ...rds transformers contactors etc are in good condition and free from oil build up or other debris 9 Wiring connection inspection Verify that component box and contactor box wiring connections are tight...

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