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Boil out fry vats (gas fryers only) 

(continued)

 

 

©McDonald’s Corporation · Planned Maintenance Manual · Revised June 2008 

Page 2 of 5

 

Frymaster Fryer 

All models usi

ng an M2000 Computer 

Semi-annual 

FR 2 S1

 

Prepare for boil-out and turn 
fryer off.  

Put on neoprene gloves, a 
heat-resistant apron, and a 
face shield. You must wear 
this equipment throughout 
this procedure.   
 
This procedure should be 
done for only one vat at a 
time.  
 
Confirm that the fryer filters 
are in place. Turn at least one 
exhaust fan on. The fan must 
stay on for the entire proce-
dure.  
 
Make sure the basket support 
rack is in place in the vat. 
 
Press the on/off key to turn 
the fryer off.  
 

 

Avoid accidentally activating 
the fire extinguishing system 
by keeping an exhaust fan on 
and the fryer filters in place 
during the entire procedure. 

 

 

Remove filter pan. 

Open the doors to the filter 
area and remove the filter 
pan. Place it on the floor un-
der the fryer's drain spout or 
use an oil removal cart. 
 
After boil out is complete 
clean and dry filter pan. 

 

 

 

Drain oil from vat. 

Be sure the filter pan or an oil 
removal cart is in place un-
derneath the drain spout on 
the fryer. If the fryer has a 
swivel drain spout, pull it 
outward.  
 
Carefully open the drain 
valve, and let the oil drain 
into the oil removal cart or 
pan. Push any pieces of fried 
food or other sediment into 
the drain valve, so they drain 
out. Close the drain valve. 
 

 

The oil may be very hot. 
Avoid splashing oil. 

 

 

Add degreaser and hot water  
to vat. 

Pour McD Heavy-Duty De-
greaser carefully into the vat. 
Use 2 gallons (8 liters) of 
degreaser if you are cleaning 
a full vat. Use 1 gallon (4 
liters) of degreaser if you are 
cleaning one side of a split 
vat. Finish filling the vat with 
hot water. Solution should be 
1 inch above fill line. 

 

Take back to sink and clean 
with McD’s Heavy Duty De-
greaser and APSC. 

 

 

McD Heavy Duty Degreaser 

 

 

Turn fryer on.  

Press the on/off key to turn 
the fryer on. The display will 
show “low temp”. 

 

 

 

Summary of Contents for FR2

Page 1: ...behind fryers Bi weekly maintenance task FR 2 B1 Calibrate fryer Monthly maintenance task FR 2 M1 Calibrate fryer recovery time Quarterly maintenance tasks FR 2 Q1 Boil out fry vats electric fryers o...

Page 2: ...eating element hub Wearing heat resistant gloves place covers on fry pots ensuring they are square with the frypot Spray EXCEED on a No scratch pad Use No scratch pad to clean around the element hub a...

Page 3: ...r Oil removal cart Paper towels Putty knife Neoprene Gloves Procedure 1 Turn fryers off Turn all fryer power switches to the off position 2 Remove and empty grease trough and cup Remove the grease tro...

Page 4: ...move the fryer filters from the exhaust hood Take the filters to the three compartment sink and soak them in McD APSC McD APSC 7 Scrape area behind fryer Use a putty knife to scrape off all soft greas...

Page 5: ...paper towels 11 Mop floor around fryer Use a mop and a bucket of hot McD APSC solution to mop the entire floor around the fryer Floor may be wet from mop ping 12 Allow surfaces to dry Allow all fryer...

Page 6: ...gh Lock wheels into place Rein stall the fryer filters and the grease trough in the exhaust hood 17 Turn on gas supply If the fryer is an electric fryer skip this step Turn the manual gas shut off val...

Page 7: ...the ice wa ter and stir continuously until the temperature readout stabilizes 3 Read temperature The readout should be 32 F 0 C plus or minus 2 F 1 C If not you need to calibrate repair or replace the...

Page 8: ...ompare the temperature reading on the pyrometer with the corresponding tempera ture on the display If the two temperatures are less than 5 F 3 C apart ei ther plus or minus you do not need to adjust t...

Page 9: ...vat tem perature rises from 250 F 121 C to 320 F 160 C Press the button marked with a checkmark to enter the fryer s programming mode The left display will show Code Press the buttons marked 1 6 5 2...

Page 10: ...the oil is above the Oil Level line remove oil until it reaches the Oil Level line For electric fryers only con firm that the large power plug is properly plugged in Adjust as necessary For gas fryers...

Page 11: ...l Purpose Super Concentrate APSC solution McD Heavy Duty DeGreaser Oil removal cart Paper towels Maple Paddle with no scratch pad Procedure 1 If this is first boil out program boil out into fryer If t...

Page 12: ...floor un der the fryer s drain spout or use an oil removal cart After boil out is complete clean and dry filter pan 4 Drain oil from vat Be sure the filter pan or an oil removal cart is in place un de...

Page 13: ...while the timer is running The solution should never come to a rolling boil or it may boil over If unit starts to boil over turn fryer off Never leave the fryer unat tended during boil out 10 Clean f...

Page 14: ...remaining deposits McD Fryer Cleanser may be use also 16 Fill vat with water Fill vat with the appropriate amount of plain water 17 Drain solution from vat Place a 5 gallon 19 liter bucket under the f...

Page 15: ...pout back inside the fryer cabinet Carefully push the filter pan back into the fryer cabinet 21 Turn fryer on Turn fryer on Press the on off key to turn the fryer on The display will show low temp 22...

Page 16: ...elow that line add oil until it reaches the Oil Level line Check the temperature of the oil The oil temperature should be above 180 F 82 C Confirm that the hood grease filters are in place and turn th...

Page 17: ...C the display will alternate between Hi 1 and the current temperature The heat indicator light will go out If you see these things the control has passed the first test If the display alternates be tw...

Page 18: ...the heat indicator light goes out when the temperature is less than 410 F 210 C that means that the high limit control has activated at a lower tempera ture than normal You do not need to replace the...

Page 19: ...es O rings for the filter pump Flat tip screwdriver Procedure 1 Prepare fryer for procedure Check to make sure the fryer is cool This procedure should be done only when the fryer is cool and the filte...

Page 20: ...trate APSC solution McD Heavy Duty DeGreaser Oil removal cart Paper towels Maple Paddle with no scratch pad Procedure 1 If this is first boil out program boil out into fryer If the fryer is new the bo...

Page 21: ...lter pan Place it on the floor un der the fryer s drain spout or use an oil removal cart After boil out is complete clean and dry filter pan 4 Drain oil from vat Be sure the filter pan or an oil remov...

Page 22: ...ugh 11 while the timer is running The solution should never come to a rolling boil or it may boil over If unit starts to boil over turn fryer off Never leave the fryer unat tended 10 Clean fry baskets...

Page 23: ...emaining deposits McD Fryer Cleanser may be use also 16 Fill vat with water Fill vat with the appropriate amount of plain water 17 Drain solution from vat Place a 5 gallon 19 liter bucket under the fr...

Page 24: ...out back inside the fryer cabinet Carefully roll the filter pan back into the fryer cabinet 21 Turn fryer on Turn fryer on Press the on off key to turn the fryer on The display will show low temp 22 S...

Page 25: ...are and probe guards are present and properly installed 4 Clean and Replace gas valve vent tube Clean and replace the gas valve vent tube Follow the cleaning procedure in the service manual 5 Clean co...

Page 26: ...the burner isn t receiving enough air Dark spots on the burner usually mean the burner is receiving too much air When the microamp reading is in the acceptable range and the burner color is bright or...

Page 27: ...on Verify that heating elements are in good condition with no carbon caramelized oil build up Inspect the elements for signs of extensive dry firing 3 Tilt inspection Verify that the tilt mechanism is...

Page 28: ...rds transformers contactors etc are in good condition and free from oil build up or other debris 9 Wiring connection inspection Verify that component box and contactor box wiring connections are tight...

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