Fronius TransPocket 180 RC HW Operating Instructions Manual Download | Manualshive

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Application Ex-
ample

(1)

Robot

(2)

Workpiece

(3)

Welding torch

(4)

Wirefeeder

(5)

Power cable (positive pole)

(6)

Power source

(7)

Robot control/power source connection cable

(8)

Robot control

(9)

Grounding cable (negative pole)

(10)

Robot control/robot connection cable

(9)

(5)

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Summary of Contents for TransPocket 180 RC HW

Page 1: ...Perfect Charging Perfect Welding Solar Energy 42 0426 0267 EA 002 06022019 TransPocket 180 RC HW Operating Instructions Robot option EN US...

Page 2: ...2...

Page 3: ...oduct Reading the instructions carefully will enable you to learn about the many different features your Fronius product has to offer This will allow you to make full use of its advan tages Please als...

Page 4: ...4...

Page 5: ...in Normal Operation 15 Maintenance and repair 16 Safety Inspection 16 Disposal 17 Safety Symbols 17 Backup 17 Copyright 17 General 18 Device concept 18 Warning Notices on the Device 19 Application Ex...

Page 6: ...6 Safety 33 Displayed Faults 33 Service messages 34 No Function 35 Technical Data 37 Explanation of the Term Duty Cycle 37 Technical Data 38...

Page 7: ...required General The device has been manufactured using state of the art technology and according to rec ognized safety standards If used incorrectly or misused however it can cause Injury or death t...

Page 8: ...The manufacture shall not be liable for any damage resulting from use in a living area The manufacture shall also not be liable for faulty or incorrect work results Environmental Conditions Operation...

Page 9: ...e is allowed to be connected where appropriate through discussion with the power supply company IMPORTANT Ensure secure grounding of the grid connection Residual current circuit breaker Local regulati...

Page 10: ...conditions It is influ enced by a wide range of parameters such as the welding process itself MIG MAG TIG welding the selected current type direct current alternating current the power range the type...

Page 11: ...ent in sulation against the ground potential The temporary backing or cover must completely cover the entire area between the body and the ground potential All cables and leads must be secured undamag...

Page 12: ...ice and the floor Observe the following when using electrical distributors double headed retainers etc Even the electrode of the welding torch electrode holder not in use carries electric poten tial E...

Page 13: ...h pacemakers must seek advice from their doctor before staying in the im mediate vicinity of the device and the welding process Keep distances between welding cables and the head torso of the welder a...

Page 14: ...The carrier belt is not suitable for transport by crane counterbalanced lift truck or other mechanical lifting tools All lifting equipment belts buckles chains etc which is used in association with t...

Page 15: ...to ensure that the vicinity of the workplace is always clean and organized Only set up and operate the device in accordance with the protection class shown on the rating plate When setting up the devi...

Page 16: ...When the system is cool always check the coolant level before starting welding Maintenance and repair It is impossible to guarantee that bought in parts are designed and manufactured to meet the deman...

Page 17: ...se ries Fronius International GmbH declares that the device complies with Directive 2014 53 EU The full text of the EU Declaration of Conformity is available on the following website http www fronius...

Page 18: ...ansport even on construction sites Securely attached operating elements Current sockets with bayonet latch Additionally the power source offers Power Factor Correction meaning the current con sumption...

Page 19: ...an be used correctly and safely the following basic requirements must be met Adequate welding qualifications Appropriate protective equipment Keep unauthorized people away from the welding process Do...

Page 20: ...obot 2 Workpiece 3 Welding torch 4 Wirefeeder 5 Power cable positive pole 6 Power source 7 Robot control power source connection cable 8 Robot control 9 Grounding cable negative pole 10 Robot control...

Page 21: ...eading these Operating Instructions in their entirety Following all instructions and safety rules in these Operating Instructions Carrying out all the specified inspection and servicing work Setup Reg...

Page 22: ...nerator If necessary obtain further information about the single phase power of the generator from the generator manufacturer NOTE The specified voltage of the generator must never fall outside of the...

Page 23: ...fol lowing documents these operating instructions all operating instructions for system components especially the safety rules NOTE Because of software updates certain functions may be available for y...

Page 24: ...he grounding cable here 3 TIG Multi Connector For connecting an external control system 4 current socket For connecting the power cable to the wirefeeder 5 Carry strap 6 Cable strap To hold the mains...

Page 25: ...ng the Setup menu 5 Selection dial To change the amperage To navigate through the Setup menu 6 Status indicators Used to indicate the different operating statuses of the power source VRD No function S...

Page 26: ...ti Connec tor Plug Connect the TIG Multi Connector plug to the robot control unit and connect pins B pink cable and E green cable with a floating switch the pins B and E are needed to start the pre he...

Page 27: ...nel of the power source Activate pre heating through a signal on the robot control unit close the switch be tween pin A and pin E on the TIG Multi Connector plug also see Configuring the TIG Multi Con...

Page 28: ...the value in order to activate the change Press the selection dial to go back in the list of parameters Exiting the Setup Menu Press Setup 1 or Setup 2 button to exit the Setup menu Setup Menu Pa ram...

Page 29: ...Standby mode the device is now ready for weld ing Factory setting OFF 5 60 OFF Minutes Fuse To display set the fuse being used Factory setting For grid voltage 230 V 16 A For grid voltage 120 V 20 A...

Page 30: ...cross several displays and can be accessed by turning the selection dial Hours minutes seconds Pre heating duration System Active time For displaying the pre heating duration shows only the time durin...

Page 31: ...nts e g capacitors are discharged WARNING An inadequate ground conductor connection can cause serious injury and damage to property The housing screws provide an adequate ground conductor connection f...

Page 32: ...32 Every Two Months Clean air filter 5 Disposal Materials should be disposed of according to valid local and national regulations 1...

Page 33: ...use a suitable measuring tool to ensure that electrically charged components e g capacitors are discharged WARNING An inadequate ground conductor connection can cause serious injury and damage to prop...

Page 34: ...rt from the component If the service code con tinues to be displayed contact service team E05 E06 E12 Cause System start failure Remedy Turn device off and on again If this happens multiple times info...

Page 35: ...en sure the correct fuse is set E65 E75 Cause Communication error with welding torch remote control Remedy Check TIG Multi Connector plug connection turn device off and on again inform service team if...

Page 36: ...or device to cool down do not switch off the device the fan will cool the device the power source will switch on again automatically after a short time Cause Fan in the power source is faulty Remedy I...

Page 37: ...higher the D C or power must be lowered accordingly Example Welding with 150 A at 60 D C Welding phase 60 of 10 mins 6 mins Cool down phase rest time 4 mins Following the cool down phase the cycle beg...

Page 38: ...ency 50 60 Hz Cos phi 0 99 Recommended residual current circuit breaker Type B Pre heating current range I2 10 180 A Pre heating current 10 min 40 C 104 F 35 60 100 U1 240 V 180 A 155 A 125 A U1 120 V...

Page 39: ...39 EN US...

Page 40: ...1 A 4600 Wels Austria Tel 43 0 7242 241 0 Fax 43 0 7242 241 3940 E Mail sales fronius com www fronius com www fronius com addresses Under http www fronius com addresses you will find all addresses of...

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