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11

e.  Emergency Heat —

  (Available only when 

Electric heat is supplied)  Set the thermostat 
system switch to EM HT and set the thermostat 
fan switch to either AUTO (intermittent air) or 
to ON (continuous air).  Position the thermostat 
temperature selector above the existing room 
temperature and check the following:

1.  The thermostat auxiliary heat light 

(RED) should be on.

2.   The heat pump compressor and the 

fan should not  run; low voltage circuit 
remains energized.

3.   The blower will run according to the 

thermostat fan switch setting.

Refrigerant Charging — 

Packaged Air 

Conditioners are fully charged with R410-A 
refrigerant at the factory. The system refrigerant 
charge can be checked and adjusted by removing 
the compressor cover panel and attaching gauge 
lines which have a “schrader” depression device 
present to activate the valve. Draw a vacuum 
on gauge lines to remove air before attaching 
them to the service ports on the unit. Refrigerant 
charging must be done by qualifi ed personnel 
familiar with safe and environmentally responsible 
refrigerant handling procedures.

 

DEFROST CONTROL BOARD OPERATION 
AND TESTING

1. Terminals “R”-”C” must have 24±V present 

between them in order for the time delay and 
defrost sequences to be operational.

2. Jumper the “T2”-”DFT” test pins. This will 

indicate to the board that the defrost T-stat 
is closed(if the compressor is running). 
Defrost T-stat is closed at 32° or below and 
is open at 68° or above.  But it’s state is 
unknown if the temperature is between 32°F 
and 68°F.  The defrost thermostat tells the 
board whether a defrost cycle needs to be 
started or terminated.  With the DFT closed 
the unit will run for 30/60/90 minutes in heat 
mode and then defrost the outdoor coil.  The 
defrost will turn off the outdoor fan, turn on the 
compressor and raise the coil temperature to 
68°F.  This will open the DFT and terminate 
the defrost.  If the DFT does not open the 
defrost will end after 10 minutes.

3.  Defrost board speed-up.  With compressor 

running in heat mode, next jump the “Test” 
pin to “C” on terminal strip. This will initiate 
a defrost test in 5, 10 or 15 seconds (This 
is determined by the 30, 60 or 90 minute 
defrost pin settings. The factory setting will 

be 30 minutes).  Note that this will bypass the 
compressor off delay when the unit goes into 
defrost test and if left in defrost test, the delay 
will be bypassed when the test is terminated 
by the processor.  If the jumper is removed 
before the test is over the processor will 
perform the remainder of a normal defrost.  
See step 2 above.

4. Remove the jumpers.

Note: The delay/no-delay pin concerns compressor 
operation during defrosts. The default setting is 
delay. Reciprocating compressors should only 
use this setting in conjunction with an approved 
hard start kit. Scroll compressors that have noise 
issues while going into or coming out of defrost 
should use this 30 second delay to reduce the 
defrost noise. To switch from no-delay to delay 
remove the pin from the “no-delay” pin location 
and shift it to the “delay” pin location.

Speed up changes:

Manually initiating a defrost will cause the 

compressor to run continually when entering 
defrost.

Normal defrost operation:

To test normal defrost operation when the 
temperature is above 35°F, jumper “R” to 
“DFT” on the 624656 board and allow the unit 
to run for 30 minutes.  Defrost will continue 
until the “R” to “DFT” jumper is removed or 
for 10 minutes.  Remove the jumper.

The 5 minute time delay feature can be shortened 
1 time to 1 second by jumping the “Test” to “C” 
terminal.  Remove the jumper and repeat as 
desired.

Note: If jumper is left on the “Test” to “common” 
pins permanently, the defrost cycle will become 
inoperable. 

Defrost Test Procedure for 624656

1.  Jumper “T2” to “DFT” at the test terminals.
2.  With unit running in heat mode, short the 

“TEST” terminal to the common terminal near 
it.  This will speed up the board and cause 
it to enter defrost mode in 5/10/15 seconds 
depending on the defrost time selection. 

 

Compressor delay will not function during 
speed-up.

3.  This test will end in 5 seconds if the “TEST”-

common short is not removed.

4.  Remove both the short and the “T2” to “DFT” 

jumper to terminate the defrost cycle.  The 
30 second compressor delay should operate 
normally.

5.  Test is complete, reset thermostat to home 

owner preference.

Summary of Contents for PPH2RD

Page 1: ... weather comfort control system appliance The basic operation of the heating cooling system is described and illustrated on page 1 of this manual The surprising fact that heat exists in air even at below freezing temperatures is actually the basic law of physics which the heat pump uses to provide energy saving heating comfort At outdoor temperatures of 47 Fahrenheit or 8 Celsius your heat pump ca...

Page 2: ...temperature at the desired cooling level NOTE If the thermostat temperature level is re adjusted or if the thermostat system switch is re positioned the outdoor unit fan and the compressor may not start immediately A protectivetimercircuitholdsthecompressorand theoutdoorfanoffforapproximatelyfiveminutes following a previous operation or the interruption of the main electric power To Operate Your H...

Page 3: ...te installation Use of components other than those speci fied may invalidate ARI Certification Code Agency Listing and limited warranty on the air conditioner PRE INSTALLATION CHECK Before any installation is attempted the cool ing load of the area to be conditioned must be calculated and a system of the proper capacity selected It is recommended that the area to be conditioned be completely insul...

Page 4: ...earance between overhang and top of unit 72 Clearance around condenser coil area to wall or shrubs excludes duct panel side 12 Minimum clearance to combustible materials Combustible Base Wood or Class A B or C roof Covering material 0 Supply and Return Air Ducts 0 Duct Connection side 0 DUCT REQUIREMENTS The supply duct system including the number and type of registers will have much more ef fect ...

Page 5: ... the filter box through a boxed in area at the closet floor level Make sure the filter is readily accessible After determining the location of the return air opening start the installation from under the home by cutting a small hole in the fiber under board to determine how the floor joist location will affect cutting the opening needed for the box Floor joists generally are located on 16 centers ...

Page 6: ...n Association Standard for Installation of Air Conditioning and Ventilation Systems NFPA 90A Standard for Installation of Residence Type Warm Air Heating and Air Conditioning Systems NFPA 90B these instructions and all applicable codes TYPICAL APPLICATIONS Figure 6 Drain Trap Elbow P Trap MULTIPLE DUCT APPLICATION SINGLE DUCT APPLICATION 6 6 4 4 5 2 3 1 5 2 3 6 4 1 7 1 3 2 4 5 6 7 Figure 7 Typical...

Page 7: ... High Efficiency Motors with 5 speed taps If Standard Motor 2 and 2 5 Ton 1 Disconnect all electrical power to the unit and remove the service panel 2 The blower speed is preset at the factory for operation at the same speed for heating and cooling 3 Place the desired blower speed lead on the COM terminal of the blower relay Use another wire tie field supplied to bundle the remaining motor lead up...

Page 8: ... 10 2 OVERCURRENT PROTECTION In general the best fuse or breaker for any heat pump is the smallest size that will permit the equipment to run under normal use and service without nuisance trips Such a device sized properly gives maximum equipment protection The principal reason for specifying a time delay type is to prevent nuisance trips when the unit starts In the event that a fuse does blow or ...

Page 9: ...ypical Heat Pump Thermostat Connections E O G R Y1 INDOOR THERMOSTAT SUB BASE Green W2 C DEFROST BOARD 1 2 3 4 5 6 7 8 9 Brown Orange Accessory Heat Plug Optional 2nd Stage Outdoor Thermostat Field Supplied Outdoor Thermostat Factory Option E O G R Y1 INDOOR THERMOSTAT SUB BASE Green W2 C DEFROST BOARD 1 2 3 4 5 6 7 8 9 Brown Orange Accessory Heat Plug Outdoor Thermostat Factory Option ...

Page 10: ... the drain for proper conden sate drainage Is the unit installed with the proper clear ances See Figure 2 Is the wiring correct according to the wiring diagram and electrical codes Are all the wiring connections tight Check the condenser fan to make sure it turns freely Is the overcurrent protection properly sized Is the thermostat wired correctly Is it installed in a proper location 2 START UP PR...

Page 11: ...s will initiate a defrost test in 5 10 or 15 seconds This is determined by the 30 60 or 90 minute defrost pin settings The factory setting will be 30 minutes Note that this will bypass the compressor off delay when the unit goes into defrost test and if left in defrost test the delay will be bypassed when the test is terminated by the processor If the jumper is removed before the test is over the ...

Page 12: ...oxes indicate flooded conditions Rated Design Values Suction Pressure will be lower than design value if indoor air flow entering dry bulb or entering wet bulb temperatures are lower than design Discharge temperatures greater than charted values indicate an undercharged system Refrigerant Charging Chart Legend for Cooling Mode of Operation 2 5 Ton OUTDOOR TEMPERATURE F 70 75 80 85 90 95 100 105 Su...

Page 13: ...0 355 163 374 164 394 165 414 165 436 166 152 378 168 398 169 417 170 438 170 154 401 173 421 174 440 174 156 424 178 444 179 158 447 183 160 3 Ton OUTDOOR TEMPERATURE F 70 75 80 85 90 95 100 105 Suct Press Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp 138 267 113 140 269 118 290 119 142 271 1...

Page 14: ...49 370 174 391 175 412 175 434 175 457 175 151 395 179 416 179 437 179 459 178 153 419 183 440 183 461 183 155 444 187 465 187 157 468 191 159 5 Ton OUTDOOR TEMPERATURE deg F 70 75 80 85 90 95 100 105 Suc Press Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp Liq Press Dis Temp 124 126 274 101 128 276 112 295 111 1...

Page 15: ...57 267 109 71 283 115 84 299 121 100 334 125 116 364 127 133 395 128 13 SEER Refrigerant Charging Tables for Heating Mode of Operation 2 5 Ton OUTDOOR TEMPERATURE DEG F 0 10 20 30 40 50 60 Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Press Press Temp Press Press Temp Press Press Temp Press Press Temp Press Press Temp Press P...

Page 16: ...8 127 68 285 128 83 301 129 97 330 130 112 354 131 126 378 133 39 259 124 54 274 125 69 290 126 84 305 127 98 337 127 113 361 127 127 385 126 3 Ton OUTDOOR TEMPERATURE DEG F 0 10 20 30 40 50 60 Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Suc Liquid Disch Press Press Temp Press Press Temp Press Press Temp Press Press Temp Press Press Temp Pr...

Page 17: ...20 30 40 50 60 Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp Suc Press Liquid Press Disch Temp 31 203 134 44 233 139 57 264 143 70 294 148 84 313 162 100 344 186 116 375 210 32 210 132 45 239 137 58 269 141 71 298 146 85 320 159 101 351 182 1...

Page 18: ...ESSURE SWITCH SELECT MODELS ONLY BLUE BLUE RED RED RED RED RED ORANGE YELLOW WHITE WHITE WHITE WHITE GREY BROWN BLACK BLACK GREEN BROWN ORANGE BLUE BLACK BROWN BROWN RED RED RED BLACK BLACK YELLOW BLACK YE YE YE YE YELLOW GREY BLACK BLACK VIOLET BLACK FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE NOTES 208 230 VOLT SMALL PACKAGE HEAT PUMP 60HZ SINGLE PHASE 1 Disconnect all power before servicing 2 ...

Page 19: ...ELLOW ORANGE WHITE WHITE GREEN YELLOW WHITE WHITE WHITE GREY GREY BROWN BLACK BLACK BLACK BLACK GREEN Z H 0 6 T L O V 0 3 2 8 0 2 4 For replacement wires use conductors suitable for 105 C 1 Couper le courant avant de faire letretien 2 Employez uniquement des conducteurs en cuivre 3 Ne convient pas aux installations de plus de 150V a la terre FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE SMALL PACKA...

Page 20: ... PLEASE LEAVE THESE INSTALLATION INSTRUCTIONS WITH THE HOMEOWNER 709067A Replaces 7090670 Specifications and illustrations subject to change without notice and without incurring obligations 08 09 709067 709067A ...

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