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Service Manual Multi Deck 60/100/120 / Classic Deck   form 9123661  rev. 10/2015

EXPLODED VIEWS AND PARTLISTS

ITEM PART NO

MODEL

QTY Description

1

9222012

MD60

1

Protection plate dia, transparent

1

9222033

MD100

1

Protection plate dia, transparent

1

9222007

MD120

1

Protection plate dia, transparent

2

9222011

MD60

1

Protection plate, illumination inside

2

9222032

MD100

1

Protection plate, illumination inside

2

9222006

MD120

1

Protection plate, illumination inside

3

9181008

All models

2

Switch, tumble

4

9221013

All models

1

Interference filter

5

9181071

All models

1

Sticker, light

6

9181072

All models

1

Sticker, heat

7

9082897

MD60

1

Lamp holder

7

9082897

MD100-120

2

Lamp holder

8

9160019

MD60

1

Lamp, PLL 55 W

8

9221006

MD100

2

Lamp, PLL 36 W

8

9160019

MD120

2

Lamp, PLL 55 W

9

9222036

S

MD60

1

Night roller-blind

9

9222037

MD100

1

Night roller-blind

9

9222070

MD120

1

Night roller-blind

9A

9222038

MD120

1

Night roller-blind (till 01-06-2006)

10

9221015

MD60

1

Ballast, 1x 55 W

10

9221014

MD100

1

Ballast, 2x 36 W

10

9181009

MD120

1

Ballast, 2x 55 W

11

9222013

MD60

1

Protection plate, dia, opal

11

9222034

MD100

1

Protection plate, dia, opal

11

9222008

MD120

1

Protection plate, dia, opal

11-1

9223010

MD60

1

Diastrip

11-1

9223012

MD100

1

Diastrip

11-1

9223013

MD120

1

Diastrip

12

9222000

MD60

2

Heating element, 1500 W

12

9222014

MD100

2

Heating element, 1750 W

12

9222054

MD 120

2

Heating element 2200 W

12A

9222014

MD 120

2

Heating element 1750 W (till serial number 100041285)

13

3500037

All models

1

Thermostat with reset, 100-320 °C

14

9221011

All models

1

Temperature sensor

15

9073181

All models

1

Cable clamp

16

9221000

All models

2

Blower

17

9221001

MD60

1

Blower

17

9221001

MD100/120

2

Blower

18

8033659

All models

1

Connecting block, 9-pol.

19

3500069

All models

1

Contactor

19A

3500187

MD 60

1

Relay (till serial number 100047340)

19A

3500187

MD 100-120

1

Relay (till serial number 100040572)

20

9221009

All models

1

Thermostat, Danfoss

21

9222210

MD 60

1

Support, lamp PLL

21

9222210

MD 100-120

2

Support, lamp PLL

22

8031364

MD60

1

Grid, blower

22

8031364

MD100-120

2

Grid, blower

23

9091383

MD 60

1

Connecting cable with plug

23

9070028

MD 100-120

1

Connecting cable with plug

24

9222015

All models

1

Protection plate, thermostat

25

9224089

All models

1

Bracket, thermostat

30

9225086

MD60

1

Light box

9222036

S = 9 9 9225084  Mounting brackets

Summary of Contents for CLASSIC DECK HOT MERCHANDISER

Page 1: ...ct you should read in its entirety the repair procedure you wish to perform to determine if you have the necessary tools instruments and skills required to perform the procedure Procedures for which y...

Page 2: ...Page 2 SERVICE MANUAL MULTI DECK 60 100 120 CLASSIC DECK FORM 9123661 REV 10 2015...

Page 3: ...BLE OF CONTENTS SERVICE MANUAL MULTI DECK 60 100 120 CLASSIC DECK FORM 9123661 REV 10 2015 Page 3 Versions Version Issue date dd mm yy Remarks 10 2015 01 10 2015 Glass front doors added Various update...

Page 4: ...e procedures 18 Heating element test 18 Adjusting Danfoss EKC 102A thermostat New version 18 Adjusting Danfoss EKC 101A thermostat Old version 20 Adjusting Danfoss EKC 101A thermostat continued 21 Con...

Page 5: ...Power W 3200 3200 3700 4700 3800 Fuses needed with power connection 230V 1N 50Hz 1 phase with zero 1x 16 A 1x 16 A 1x 20 A _ 1x 20 A Fuses needed with power connection 400V 3N 50Hz 3 phases with zero...

Page 6: ...wdriver 2 Slide the side panels backwards and re move these panels 3 Loosen the screws from the back panel see arrow and lift this panel out 4 Reverse the procedure to install 1 Slide stainless steel...

Page 7: ...Reverse the procedure to install ILLUMINATION TUMBLE SWITCH 1 Remove the panels on bottom side accor ding prior procedure 2 Loosen the screws that secure the back panel and remove this panel 3 Revers...

Page 8: ...e 2 socket screws and 3 screws on the inside and remove the roller blind 2 Place roller blind on a table and secure this with a clamp 3 Loosen the socket screws and slide the blind upwards Release the...

Page 9: ...nd remove this panel 4 Reverse the procedure to install BACK PANELS 1 Remove the honeycomb profile 2 Remove the socket screws that secure the fastening plate and remove the fastening plate 3 Loosen th...

Page 10: ...nel and remove this panel 6 Lead sensor through the grommet and lead the sensor to the back side 7 Reverse the procedure to install Note See to it that the sensor is placed straight inside the chamber...

Page 11: ...e ben ded plate MD60 100 120 only and faste ning plate and remove these plates 3 Remove the wiring from the blower 4 Remove the bolts on the round mounting plate and remove the blower 5 Remove the nut...

Page 12: ...e back panel on bottom side ac cording prior procedures 3 Remove the bended plate MD 60 100 120 only and fastening plate on the back side according prior procedures 4 Remove the small cover plate on t...

Page 13: ...re the ther mostat and remove the thermostat 5 Reverse procedure to install Note Set the thermostat on 175 C SAFETY THERMOSTAT RESET 1 Remove all panels on the bottom side the back panel on bottom sid...

Page 14: ...Remove the top plate Remove the insulation plates The attachment brackets are visible Remove the old notches that were glued to the glass by taking them from the attachment brackets Use two spanners...

Page 15: ...side Apply silicone paste following the pattern as shown in above picture Position the notches which are glued to the glass in the holes Put the brackets on the threaded studs Put the screws in the t...

Page 16: ...TRUCTION GLASS DOOR S Page 16 SERVICE MANUAL MULTI DECK 60 100 120 CLASSIC DECK FORM 9123661 REV 10 2015 REMOVAL AND REPLACEMENT OF PARTS Note The models MD 100 ans 120 have double glass doors See als...

Page 17: ...LASSIC DECK FORM 9123661 REV 10 2015 Page 17 REMOVAL AND REPLACEMENT OF PARTS Part nr Description 9220084S Front door ass MD 60 9220085S Front door ass MD 100 9220086S Front door ass MD 120 9220078S D...

Page 18: ...g set point 1 Press the middle button until the temperature value is shown 2 Change value with upper or lower button 3 Press the middle button to confirm Setting internal parameters 1 Press the upper...

Page 19: ...Actual temperature of sensor 1 Thermostat Press up key shortly 2 times Error codes on display E1 Fault in controller E29 Cabinet sensor broken or wiring problem sensor Parameters Danfoss EKC 102A ther...

Page 20: ...ther Set point appears in display and is blinking 2 Change value with top or bottom key 3 Press both keys again to confirm When no key is pressed after last confirmation system goes back to normal ope...

Page 21: ...r 25 seconds Replacing of thermostat When installing a new thermostat always change parameter o7 first to HE Otherwise some other parameters cannot be changed to the desired value Error message on dis...

Page 22: ...rvice Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 ELECTRICAL TESTS AND SERVICE PROCEDURES CONTROL LOCATIONS light switch heating switch thermostat EKC 101A old version thermosta...

Page 23: ...ries 1 Lamp malfunction 2 Tumble switch malfunction 3 Electronic ballast malfuction 4 Wiring loose No heating 1 Wiring loose 2 Heating element malfunction 3 Relay K1 malfunction 4 Security thermostat...

Page 24: ...perature Wiring Check the wiring Security thermostat switched off Reset thermostat Security thermostat malfunc tion Replace thermostat Electronic thermostat Display does not light up Wiring Check the...

Page 25: ...Page 25 Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 EXPLODED VIEWS AND PARTLISTS...

Page 26: ...Page 26 Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 EXPLODED VIEWS AND PARTLISTS EXPLODED VIEWS PARTLISTS MULTI DECK 60 100 120 HOT...

Page 27: ...on plate dia opal 11 9222034 MD100 1 Protection plate dia opal 11 9222008 MD120 1 Protection plate dia opal 11 1 9223010 MD60 1 Diastrip 11 1 9223012 MD100 1 Diastrip 11 1 9223013 MD120 1 Diastrip 12...

Page 28: ...ll models 1 Bracket temperature probe 39 9222048 All models 8 Rubber gasket 40 9220048 All models 1 Glass panel left ass 41 9220049 All models 1 Glass panel right ass 42 9225029 MD60 1 Front plate bot...

Page 29: ...60 1 Productstopper bottom perspex 64 9222030 MD100 1 Productstopper bottom perspex 64 9222002 MD120 1 Productstopper bottom perspex 65 9222044 MD60 1 Air divider honeycomb 65 9222045 MD100 1 Air divi...

Page 30: ...25 64 65 44 47 46 50 52 53 53 54 51 47 23 45 43 42 62 61 63 60 48 16 41 17 38 34 14 39 36 35 70 13 83 19 18 82 63 2 63 1 11 1 81 1 81 59 83 1 21 Page 30 Service Manual Multi Deck 60 100 120 Classic D...

Page 31: ...3500069 1 Contactor 19A 3500187 1 Relay till serial number 100047340 20 9221009 1 Thermostat Danfoss 21 9222210 1 Support lamp PLL 22 8031364 1 Grid blower 23 9091383 1 Connecting cable with plug 24 9...

Page 32: ...ing pin 3D nut M6 63 9226023 3 Holder price rail 63 1 9223024 3 Price rail transparent 63 2 9223014 3 Dia strip price rail 64 9222010 1 Productstopper bottom perspex 65 9222044 1 Air divider honeycomb...

Page 33: ...Page 33 ELECTRIC DIAGRAMS Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM MD 60 CLASSIC DECK...

Page 34: ...ELECTRIC DIAGRAMS Page 34 Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 CIRCUIT DIAGRAM MD 60 CLASSIC DECK TILL SERIAL NUMBER 100047340...

Page 35: ...Page 35 ELECTRIC DIAGRAMS Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 CIRCUIT DIAGRAM MULTI DECK 100 HOT...

Page 36: ...ELECTRIC DIAGRAMS Page 36 Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 WIRING DIAGRAM MULTI DECK 100 HOT...

Page 37: ...Page 37 ELECTRIC DIAGRAMS Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 CIRCUIT DIAGRAM MULTI DECK 100 HOT TILL SERIAL NUMBER 100040572...

Page 38: ...ELECTRIC DIAGRAMS Page 38 Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 CIRCUIT DIAGRAM MULTI DECK 100 HOT...

Page 39: ...2200 watt 2200 watt Page 39 ELECTRIC DIAGRAMS Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 CIRCUIT DIAGRAM MULTI DECK 120 HOT...

Page 40: ...ELECTRIC DIAGRAMS Page 40 Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 WIRING DIAGRAM MULTI DECK 120 HOT...

Page 41: ...Page 41 ELECTRIC DIAGRAMS Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015 CIRCUIT DIAGRAM MULTI DECK 120 HOT TILL SERIAL NUMBER 100041285...

Page 42: ...Page 42 Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015...

Page 43: ...Page 43 Service Manual Multi Deck 60 100 120 Classic Deck form 9123661 rev 10 2015...

Page 44: ...Fri Jado B V P O Box 560 4870 AN Etten Leur The Netherlands tel 31 76 50 85 400 fax 31 76 50 85 444 info frijado com www frijado com...

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