83–00 Safety Precautions
Safety Precautions in this section apply to all
procedures within this group.
DANGER
When working on the vehicle, shut down the en-
gine, set the parking brake, and chock the tires.
Before working under the vehicle, always place
jack stands under the frame rails to ensure the
vehicle cannot drop. Failure to follow these steps
could result in serious personal injury or death.
83–01 Air Conditioner
Inspection
WARNING
Wear eye protection, gloves, and protective cloth-
ing when working on the air conditioning system.
Leaking refrigerant from a damaged hose or line
could cause blindness or serious skin burns.
Preliminary Checks
1.
Park the vehicle on a level surface, apply the
parking brakes, and chock the tires.
2.
Check the appearance of the refrigerant com-
pressor pulley assembly. If the friction surface of
the pulley shows signs of excessive grooving
due to belt slippage, replace both the pulley and
the drive plate. Inspect the refrigerant compres-
sor drive belt for damage, and check that the belt
is set at the proper tension. Also check the tight-
ness of the compressor mounting fasteners. For
instructions and torque values, see
Group 01
of
the
Century Class Trucks Workshop Manual
.
3.
Inspect the drive plate. If the friction surface of
the drive plate shows visible signs of damage
due to excessive heat, replace the drive plate
and pulley assembly. For instructions, see
Group
83
of the
Century Class Trucks Workshop
Manual
.
4.
On a Sanden refrigerant compressor, use a
feeler gauge to check that the drive plate clutch
clearance is 0.016 to 0.031 inch (0.40 to 0.78
mm). See
. If the drive plate clutch requires
adjustment, see
Section 83.01, Subject 140
of
the
Century Class Trucks Workshop Manual
.
On a Climate Control refrigerant compressor,
place a feeler gauge between the air conditioner
compressor clutch and the pulley to check the
compressor clutch clearance. Drive plate to pul-
ley clearance should be 0.020 to 0.030 inch
(0.50 to 0.76 mm). If the clearance is 0.035 inch
(0.89 mm) or greater, replace the clutch. For in-
structions, see
Section 83.00, Subject 140
of
the
Century Class Trucks Workshop Manual
.
5.
Inspect the compressor clutch coil wire. Check
that the connector is not damaged or loose. Re-
place the wire if it is damaged.
6.
Check the overall condition of the air conditioning
hoses. Look for cracks, cuts, and abrasions on
the hoses. Replace damaged hoses. Check for
loose fittings on all of the air conditioning compo-
nents.
7.
Check for road debris buildup on the condenser
fins. Using air pressure and a whisk broom or a
soapy spray of water, carefully clean off the con-
denser. Be careful not to bend the fins.
f830641
10/07/2016
Fig. 1, Drive Plate Clearance Inspection
Heater and Air Conditioner
83
Century Class Trucks Maintenance Manual, January 2016
83/1
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