FRC INSIGHT iPF-10 Manual Download Page 4

IPF Rev0204

4

INTRODUCTION

Overview

The  

INSIGHT Portable Flow Tester

 is an instrument that will measure flow

rate directly without using charts or doing calculations. The tester is designed around
the 

FRC

 

INSIGHT

 digital flowmeter and a paddlewheel type flow sensor mounted

in a flow tube. The flow tester program allows for up to six different calibration schemes
to be set in memory. This enables the operator to press a button and use the same
portable tester with different size flow tubes.

The 

Portable Flow Tester

 consists of a Pelican case into which a panel is mounted

containing an 

INSIGHT

 digital flowmeter, a power switch, low battery indicator, and

cable connections. The Pelican case also contains a rechargeable battery and an AC
charger/power supply. A slot cutout in the front panel allows for the storage of cables.

The 

INSIGHT 

digital flowmeter has a 4-digit LED flow display with daylight

bright digits 0.56 inch high. The flowmeter electronics are self contained and program
features are accessed via push buttons on the front of the module. Flow rate information
is provided from the paddlewheel flow sensor mounted in a flow tube. This information
is processed and shown on the digital display as flow rate.

The 

Portable Flow Tester

 is can be powered by its internal rechargeable 12 volt

battery, a 120 VAC source, or an external 12 VDC source (with optional cable). The
battery charging unit is mounted inside the box. To charge the internal battery plug
the cable into the AC CHARGER input on the front panel and connect the other end to
a standard 120 VAC electrical outlet.

All controls, indicators, and input connections are located on the front panel.

Features

Field Programmable

Multiple Flow Rate Calibration Points

Uses Multiple Diameter Flow Tubes

High and Low Flow Warnings

Totalizing Flow Function

Summary of Contents for INSIGHT iPF-10

Page 1: ...IPF Rev0204 1 FIRE RESEARCH CORPORATION www fireresearch com 26 Southern Blvd Nesconset NY11767 TEL 631 724 8888 FAX 631 360 9727 TOLL FREE 1 800 645 0074 PORTABLE FLOWTESTER MODEL iPF 8 10 12 14 16...

Page 2: ...tal Flow Test 8 Pump Test 9 Nozzle Test 10 Training 10 Calibrate a Vehicle Mounted Flowmeter 10 FLOW RATE MEASURING INFORMATION 11 POWER 12 Internal Battery 12 Alternate Power Sources 12 OPERATION 13...

Page 3: ...owmeter Calibration Flow for Each Pipe Size 11 Table 3 Program Code Quick Reference 18 List of Figures Figure 1 Controls and Indicators 7 Figure 2 Typical Programming Displays 16 Figure 3 Sensor Tube...

Page 4: ...storage of cables The INSIGHT digital flowmeter has a 4 digit LED flow display with daylight bright digits 0 56 inch high The flowmeter electronics are self contained and program features are accesse...

Page 5: ...0 Tube w NPT Threads 40 1400 GPM iPF 16 4 0 Tube w NPT Threads 80 2000 GPM Note GPM rating is at 0 PSI back pressure no obstruction at end of tube Flow Sensor Type Paddlewheel with Brass Housing for S...

Page 6: ...D It also houses the electronics and programs that are used to operate the portable tester The programs are accessed and inputs are made by using two buttons on the front of the display module Battery...

Page 7: ...utton Totalx100 LED Digital Display Storage area for all cables 120 VAC Power Cable Input For power or to charge the internal battery 12V DC Power Cable Input Requires optional power cable Low Battery...

Page 8: ...ows 1 Connect the flow tube to a 2 5 port Adapters are not supplied 2 Open the hydrant valve and record the flow reading 3 Shut off the hydrant and remove the other 2 5 cap 4 Open the hydrant valve an...

Page 9: ...ough water from the tank if that is the way you expect to use them For in line pump testing attach the portable flow tester to the hydrant and run a typical hose layout Next extend your standard fire...

Page 10: ...s determine the optimum flow for various situations This will be a graphic presentation of interaction of pressure flow and nozzles It will also demonstrate the desirability of Fire Research Flow and...

Page 11: ...guidelines provided by NFPA 1901 Refer to Table 2 Plumbing components upstream of a flow sensor that tend to increase stream turbulence may cause erroneous flow rate readings Typical components would...

Page 12: ...d lead acid battery The battery should last 3 to 4 years depending on use To remove the battery 1 Remove the four retaining screws on the bottom of the flow tester case 2 Open the cover and lift out t...

Page 13: ...ible to power the unit directly from either a 120 VAC or a 12 VDC source Refer to Power section It is recommended that the calibration of the meter be checked once annually or if the operator feels th...

Page 14: ...n tube size program After 3 seconds the display will switch to show 0 GPM 6 Press MODE button to display the current sensor tube size program 7 If the sensor tube size program is correct press and hol...

Page 15: ...splay Press and release the button again to show normal flow rate The total will continue to accumulate even if power has been off unless the reset function is enabled Reset Total Flow to 0 The totali...

Page 16: ...ODE button is used to display and select the calibration tube size program Both the MODE and TOTAL buttons are used to enter a program code Once a program code is entered the MODE button is used to se...

Page 17: ...ill scroll up by 1 Set the first digit to the number desired 3 Press the TOTAL button The second digit shown in the display will flash Each time the TOTAL button is pressed the number will scroll up b...

Page 18: ...red and a programed value or option is shown in the display the timeout feature is disabled CODE FEATURE OPTIONS 311 Flow Rate Increment Increments by 10 at Flow Rates Above Program Value Increments b...

Page 19: ...slot and doing the calibration procedure Once the tester is programmed the operator presses the mode button to select a different sensor tube size Note Tube can refer to pipes fittings or other fixtu...

Page 20: ...e flow display will show 0 when the signal from the flow sensor is below the programmed value Code 319 Flow Cutoff Flow Rate Factory programmed value Options 0 to 999 This code allows a cutoff flow ra...

Page 21: ...d calibration point is to close to the previous point There is less than 5 difference between two calibration points Select a different point to continue with the calibration procedure Error Code E208...

Page 22: ...sor tube size had been entered but not calibrated it can not be selected when performing flow test 1 Place ON OFF switch to ON the display will flash the sensor tube size program After 3 seconds the m...

Page 23: ...specific sensor and tube The tube size will be displayed in inches or millimeters depending on code 313 setting The display format is as follows 1st A x x 2nd b x x 3rd c x x 4th d x x 5th E x x 6th F...

Page 24: ...Enter code 321 Result The digital display will show the default sensor tube size program 2 Press the TOTAL button to change the sensor tube size program 3 Press both the MODE and TOTAL buttons and ho...

Page 25: ...tion point 4 Flow water through the tube at the flow rate selected for the calibration point Ensure a constant pressure is maintained to obtain a steady flow rate 5 Press the MODE button Result The di...

Page 26: ...ns freely Remove Flow Sensor 1 Remove retaining nut 2 Slide flow sensor out of sensor housing Install Flow Sensor 1 Insert flow sensor into sensor housing Align flat spot on sensor rim with alignment...

Page 27: ...IPF Rev0204 27 PARTS LIST Figure 5 Parts List 1 2 3 4 6 5...

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