FRC InControl TGA100 Page 30 Manual Download

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TGA100 Rev0106

Figure 11. Caterpillar TGA105/205 Wiring

(Sheet 1 of 3)

Caterpillar Harness Connections

Interface Information

The ECM Remote Throttle Option has to be enabled. Refer to an authorized

dealer to program this option.

3116B, 3126B, 3176B, 3406E, C7, C10, C12 Engine Interface

Engines with 70-pin OEM connector.

J1587 Datalink
Negative (–)

J1587 Datalink
Positive (+)

Black Wire

White Wire

K999-GN

993-BR

G845-PU

Input Sensor
Common #2

Input #1 PTO ON/OFF
Switch

Input #8 (Remote
Throttle PWM)

ECM

Black Wire

Red Wire

70-Pin

Vehicle

Harness

Connector

Note: Supply a

ground when the

pump interlock

circuit is engaged.

8-Pin

Connector

(Refer to
Figure 5)

12-Pin

Connector

(Refer to
Figure 4)

J1587 Datalink

Summary of Contents for InControl TGA100

Page 1: ...RPORATION www fireresearch com 26 Southern Blvd Nesconset NY11767 TEL 631 724 8888 FAX 631 360 9727 TOLL FREE 1 800 645 0074 PRESSURE GOVERNOR ENGINE MONITORING AND MASTER PRESSURE DISPLAY TGA100 TGA2...

Page 2: ...de Operation 15 Switching Between Operating Modes 15 High Pump Discharge Pressure at Engine Idle 15 Change Preset Setting Pressure or RPM 16 High Idle 17 PROGRAMMING 18 Program Governor Response Speed...

Page 3: ...e Sensors 11 Figure 4 TGA 12 Pin Connector Wiring 22 Figure 5 TGA 8 Pin Connector Wiring 23 Figure 6 Pressure Sensor Wiring 24 Figure 7 Common OEM Connectors 25 Figure 8 Cummins TGA101 201 Wiring 26 F...

Page 4: ...ncreases 30 PSI the governor will automatically lower the engine RPM to prevent a high pressure surge The panel has three 4 digit LED displays for pump discharge pump intake and engine RPM The LEDs ar...

Page 5: ...40 F Transmission Temperature 140 to 300 F BatteryVoltage 11 5 to 15 5 VDC Intake Pressure Sensor Model Number XE IO3100PT2 Pressure Range Absolute 600 PSI Proof Pressure 1200 PSI Excitation Voltage 5...

Page 6: ...be installed will also vary depending on the engine The INControl pressure governor and monitoring display consist of the following components Control Panel Intake Pressure Sensor Discharge Pressure S...

Page 7: ...pressure in the plumbing where the sensor is mounted this will cause the display to be calibrated to a false 0 To avoid this FRC recommends Drain the pump and plumbing to ensure there is no residual p...

Page 8: ...or pressure or RPM setting PSI RPM Setting Display The display will show the pressure or the RPM setting RPM Button Selects the RPM mode of operation RPM LED The red RPM LED is on to indicate operatio...

Page 9: ...erature Display INC Button During operations the button raises pressure or RPM setting DEC Button During operations the button lowers pressure or RPM setting OK TO PUMP Light This LED will be on when...

Page 10: ...ew holes Make sure there is clearance behind the panel for the module and cables before cutting holes Refer to Figure 2 for layout and dimensions 2 Cut out a 9 by 3 15 16 inch hole and drill four hole...

Page 11: ...to the transducer may occur 2 Tighten the sensor with a 9 16 inch 3 4 for alternate part wrench on the lower hex fitting 3 Connect the pressure sensor cable from the control module to the pressure sen...

Page 12: ...the control panel so the audible warning is easily associated with the visual warning on the display The optional buzzer provided by FRC requires a cutout hole of 1 1 8 1 125 Pin 7 on the 8 pin conne...

Page 13: ...ttons The INC and DEC buttons are used to change pressure and RPM settings or program preset values The rate and amount the numbers change when a button is pressed depends on the mode and how long the...

Page 14: ...er This can be due to an empty water tank a problem on the intake line or when switching the water supply source In pressure mode the INControl will increase the engine RPM and attempt to maintain the...

Page 15: ...IDLE button after operations to bring engine to idle RPM Result Display shows IdLE Switching Between Operating Modes No variation in discharge pressure or RPM will occur when changing between pressur...

Page 16: ...rcuit must be closed the OK TO PUMP LED must be on 1 Press IDLE button Result Display shows IdLE 2 Press PSI or RPM mode button to select the setting to be changed Result LED indicator goes on for mod...

Page 17: ...T be engaged when using the high idle function and the OK TO PUMP LED will be off Change High Idle Setting Note The high idle is set at about 1000 RPM at the factory This value will vary depending on...

Page 18: ...Result RPM display shows IdLE 2 Press PRESSURE or RPM mode button Result LED indicator goes on for mode selected 3 Press and hold PRESET button Continue to hold through step 4 Result The selected mod...

Page 19: ...t detected at the buttons 1 Press the SILENCE button and hold it for 5 seconds until the RPM display shows four dashes The program is ready for a three digit program code to be input Note The RPM and...

Page 20: ...play When power is applied to the INControl the program looks at the signal from each sensor assumes this to be 0 PSI and calibrates the display to show 0 If there is pressure in the plumbing where th...

Page 21: ...TGA100 Rev0106 21 Table 3 Fault Codes The information listed below is to aid in troubleshooting...

Page 22: ...need to be installed 12 Pin Connector Cable Pin Wire Color Description 1 Red 12 VDC Supply Voltage 2 Black Ground 3 White Interlock Input 12 VDC 4 Red J1587 5 Black J1587 6 Red 5 VDC Discharge Sensor...

Page 23: ...hite High Idle Active Input Ground 5 N C N C 6 N C N C 7 Black Buzzer Ground 8 Blue Transmission Temp Sensor RED BLK WHT WHT BLK BLU 1 1 1 1 1 8 Pin Connector 3 Wire Cable ToEngineControl SeeEngineSpe...

Page 24: ...or From Control Module 12 Pin Connector Pressure Sensor Cable Pressure Sensor Pressure Sensor Top View Supply Voltage Signal Output Ground Pressure Sensor Cable 3 Pin Sensor Connector Pin Wire Descrip...

Page 25: ...und under the driver side dashboard Common OME Connectors Figure 7 Common OEM Connectors FRONT VIEW B F E A C D G H J 9 Pin Connector Pin Description A BATTERY GROUND B 12 VDC C J1939 DATALINK D J1939...

Page 26: ...Accelerator On Off Switch Note Supply a ground when the pump interlock circuit is engaged Note Supply a ground when the pump interlock circuit is engaged This assumes that the ECM is set with Automoti...

Page 27: ...terlock circuit is engaged This assumes that the ECM is set with Automotive governor as the default mode Red Wire ISM02 CM870 Model Engines ECM 50 Pin C1 Connector J1587 DATALINK J1587 DATALINK 12 Pin...

Page 28: ...Harness Connector installed by the chassis manufacturer located behind the pump panel to plug into for the ECM connections 12 Pin Connector Refer to Figure 4 Red Wire Black Wire 8 Pin Connector Refer...

Page 29: ...8 Pin Connector Refer to Figure 5 REMOTE THROTTLE INPUT RESCM VARIABLE PTO ENABLE 5VDC REFERENCE REMOTE THROTTLE GROUND 11 19 14 17 White Wire Black Wire Red Wire Note Supply 12 when the pump interloc...

Page 30: ...0 C12 Engine Interface Engines with 70 pin OEM connector J1587 Datalink Negative J1587 Datalink Positive Black Wire White Wire K999 GN 993 BR G845 PU Input Sensor Common 2 Input 1 PTO ON OFF Switch In...

Page 31: ...Black Wire White Wire K999 GN L901 GY K982 YL Multi Function Sensor Common Multi Function Input 1 PTO ON OFF Switch Multi Function Input 3 Remote Throttle PWM 30 31 8 ECM 1 7 Black Wire Red Wire 40 P...

Page 32: ...volts to the coil form the pump interlock circuit Refer to the wire diagram below J1587 Datalink Negative Note Supply 12 VDC when the pump interlock circuit is engaged J1587 Datalink Positive White Wi...

Page 33: ...al Remote Black Wire Red Wire Black Wire J1587 VCU 21 Pin Connector VCU 18 Pin Connector 17 18 7 Remote Throttle SignalAnalog Remote PTO Power Supply Throttle Select Red Wire White Wire Note Supply a...

Page 34: ...e wiring diagram The pump must NOT be engaged when using the high idle function The high idle is set at about 1000 RPM at the factory This value will vary depending on the specific engine To adjust th...

Page 35: ...c It is recommended that a flyback diode be installed on inductive devices that share a common power source ground with a FRC governor Typical circuit showing a flyback diode installed across an induc...

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