Foster FKS 10-4 Technical Manual Download Page 13

Duet Installation Guide Notes

1. GENERAL

Installation  should  be  carried  out  by  competent  persons  adopting 

codes of good refrigeration practices as detailed in BS.EN 378-1:2000 

Refrigerating Systems and Heat Pumps - Safety and environmental 

requirements.  Particular care should be taken installing horizontal and 

vertical pipe runs incorporating correct bends, traps etc.

2. CONDENSING UNIT

Although  the  Condensing  Unit  is  rated  to  operate  in  an  ambient 

temperature  up  to  43°C  it  is  still  important  to  consider  the  location 

of  the  Unit  during  installation.    Solar  Gain  from  direct  sunlight  can 

raise the temperature inside the unit housing beyond the operating 

specification of the unit resulting in loss of performance and possible 

damage to equipment.  

Equally protection from very low ambient conditions should be addressed 

Basically consider protection components such as oil separators, head 

pressure control, additional solenoid valves, crankcase heaters etc for 

adverse operating conditions.

The Condensing Unit can be positioned at low level ensuring that it is 

raised off the ground and mounted on wall fixing brackets.  There should 

be at least 600mm clearance in front of the unit to allow for adequate 

air to the condenser plus access for servicing through the top therefore 

at least 600mm clearance should be allowed.

3. PIPE RUNS

The nominal design pipe run for the system is 50 metres however care 

should be taken to consider any vertical rise where the condensing unit 

is situated above the coldroom.  The introduction of “P” traps in the 

suction line to aid oil return to the compressor should be considered 

also the requirement of an oil separator, especially low temperature 

applications.  Where the vertical rise is 5 metres and above the use of 

an oil separator should be considered, especially on low temperature 

applications, plus the position of the oil “P” trap and the size of the 

suction line to maximise oil return to the compressor.

4. EVAPORATORS / COOLERS

FTG Range - Ceiling Mounted

These are used for small coldroom applications and are available for 

both high and low temperature conditions.  The low temperature  models 

have defrost heaters mounted under the coil block with access via the 

drain pan.  It will not be necessary to allow space at the side of the 

Cooler for heater removal.  

Positioning the Cooler should allow the discharged air from the finned 

face to circulate around the coldroom.  The rear of the Cooler can be 

positioned close to the coldroom wall leaving sufficient space to remove 

the drain pan.  If the opposing wall is less than 600mm from the finned 

face of the Cooler a curved air “deflector plate” should be used.

Fit the 1” BSP Drain Connector to the drain pan and connect the drain 

line to it.

FKS Range.

These  ceiling  mounted  Coolers  are  designed  for  medium/large 

coldrooms for both high and low temperature applications.

The cooling air is discharged through the fan motors therefore it should 

be positioned within the coldroom allowing at least 450mm clearance 

between the rear finned face and the wall for air return to the Cooler.  

If the opposing wall is less than 1.5m from the fan motors a curved air 

“deflector plate” should be considered depending on model.

5. CONTROL PANEL

The Control panel is supplied with a main’s isolator switch, function 

contactors,  circuit  breaker  and  a  microprocessor  temperature 

controller complete with 10m long temperature sensing probes.  The 

air temperature sensing probe should be positioned in the return air 

to the finned evaporator coil and the defrost termination temperature 

sensing probes (when required) inserted at least 25mm into the finned 

coil at the top.

See  separate  wiring  diagrams  for  the  various  Condensing  Unit  / 

13

4

Cooler Specification

Summary of Contents for FKS 10-4

Page 1: ...T e c h n i c a l M a n u a l Duet Condensing Unit Cooler ...

Page 2: ...al management Product Support and Installation contractors are required to 1 Ensure that wherever possible waste is removed from the client s site where arrangements are in place all waste should be retumed to Foster Refrigerator s premises In certain circumstances waste may be disposed of on the clients site if permission is given if the client has arrangements in place for the type of waste 2 If...

Page 3: ...defrost heaters FKS Range with and without defrost heaters Control Panel Microprocessor Controller c w function indicators Ten metre sensing probes Component contactors Component circuit breakers Not included Interconnecting pipework Pipe installation Mechanical fasteners screws pipe clamps etc Refrigerant Mains supply wiring Lockable isolator switch White enclosure Remote alarm contacts Ancillari...

Page 4: ...4 Cooler Specification ...

Page 5: ... 50 3 2 6 2 9 7 27 20 1 x 400 3100 1 x 160 64 102 595 x 1075 x 532 10 22 DCU1 1L 0 75 R 404a 1 50 1 6 28 0 2 230 1 50 0 8 3 8 7 28 16 1 x 250 750 1 x 90 60 46 368 x 660 x 330 10 16 DCU2 1L 1 8 R 404a 1 60 2 5 28 0 2 230 1 50 1 4 8 6 16 40 20 1 x 300 1400 1 x 90 60 60 458 x 880 x 400 10 22 DCU3 3L 2 3 R 404a 1 60 2 5 28 0 2 400 3 50 1 8 4 5 6 2 25 16 1 x 300 1400 1 x 90 61 65 458 x 880 x 400 10 22 ...

Page 6: ...FKS Cooler Dimensions 6 ...

Page 7: ... pipe size should be determined by application Recommended maximum vertical change 5 metres The suction lines have been selected to achieve a pressure drop of 2psi or less whilst maintaining refrigerant velocity in the horizontal plane of 3 5m s 700ft min and in the vertical plane of 7 0m s 1500ft min to achieve oil return Model 43 C Ambient Liquid Line Pipe Size Suction Line Pipe Size Horizontal ...

Page 8: ... a single line appears on the display for 3 seconds to indicate the autotest period After this period the air temperature measured by the T1 probe is displayed It is strongly advised that before adjusting any Service Parameters a thorough understanding of the following instructions should be obtained LDU 15 CONTROLLER lae aux Check temperature set point Check set point by pressing the set button T...

Page 9: ...is 1 30 mins dEF is displayed during defrost and until the set time has elapsed after defrosting or until air temperature falls below the value setpoint hysteresis dtY Defrost type FAn Off cycle defrost ELE Electric heater defrost GAS Hot gas defrost doP Defrost optimisation con At regular intervals of drE hrs Acc Defrost timer only runs while evaporator temperature is below 0 C defrosting occurs ...

Page 10: ...lternate between ALM and air temperature while the alarm condition persists Display Parameter LDU151E B Duet High Temp Default Values Used in Panels F H L SCL Readout Scale 2 C 2 C SPL Minimum Temperature Set Point 05 0 SPH Maximum Temperature Set Point 01 8 SP Effective Temperature Set Point 03 2 HYS Hysteresis 3 3 CRT Compressor Rest Time minutes 10 2 CDC Compressor Regulation with T1 Fail 20 7 ...

Page 11: ... 23 24 25 26 DUET C F M L AND IC SERIES 00 OFF 01 Te FrS 02 Always ON Units Deg Deg Deg Min Min Sec Hrs Deg Min Min Min Flag Flag Min Deg Flag Deg Deg Min Flag Deg Deg Deg Flag 01 Mnemonic SPL SPh hYS coF con cdc crS drE dLi dto drP diS dtY doP Fct FrS Fid ALo Ahi AdL Ain oS1 oS2 oS3 SiM Adr Min Limit 50 SPL 01 00 00 00 00 01 01 00 00 01 FAn con 01 50 00 50 SPh 01 01 20 20 20 00 1 ELE 00 01 00 02 ...

Page 12: ...Cables for three phase supply Condensing Unit Unit Cooler Liq Line Solenoid 1mm2 3 core Evaporator Fan 1mm2 3 core Defrost Heater if fitted 1mm2 5 core Drain Line Heater 1mm2 3 core Wiring Diagram 00 838359 00 00 838362 00 See page 11 for model reference Compressor Fan 2 5mm2 5 core Supply In 230v 50 1 N Control Panel HP LP Switch 1mm2 3 core Optional Condenser Fan Pressure Switch Crankcase Heater ...

Page 13: ... of an oil separator should be considered especially on low temperature applications plus the position of the oil P trap and the size of the suction line to maximise oil return to the compressor 4 EVAPORATORS COOLERS FTG Range Ceiling Mounted These are used for small coldroom applications and are available for both high and low temperature conditions The low temperature models have defrost heaters...

Page 14: ...r Oldmedow Road King s Lynn Norfolk PE30 4JU England Tel 01553 691122 Fax 01553 691447 Website www fosterrefrigerator co uk E mail sales foster uk com a Division of ITW UK Ltd DUET TM 05 05 T e c h n i c a l M a n u a l ...

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