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fos4X Blackbird OECD MDE1195, Instructions For Use Manual

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fos4X Blackbird OECD MDE1195 Instructions For Use Manual Download Page 64

9. Maintenance

9 Maintenance

u

Observe the safety instructions. See 

Safety, page 9

.

Tasks that are not described in these operating instructions may only be done by
fos4X.

9.1

Preventive Maintenance

The product Blackbird OECD does not require preventive maintenance.

9.2 Corrective Maintenance

9.2.1 Cleaning E-2000/APC Connections

Figure 29: E-2000/APC connector and socket

1

Locking mechanism

2

Connector

3

Protective cover

4

Socket

5

Dust cap

Table 47: Material and equipment

Name

Type

Quantity

GTIN

Optical connector
cleaner

Recommended:
Fujikura
OCC-A Ultra

1

4251140910209

Cleaning E-2000/APC connections:

1.

Release the locking mechanism (1) of the connector (2).

2.

Remove the connector (2) from the socket (4).

64 / 76

MDE1195_4-10_1.3.x_5.0_Blackbird

OECD_(9CH, PRN)-en-us

© fos4X 2020

Summary of Contents for Blackbird OECD MDE1195

Page 1: ...pe Measuring device Product Version 1 3 x Document Version 5 0 Issue Date 2020 02 07 Language en us INSTRUCTIONS FOR USE Blackbird OECD 9CH PRN MDE1195 Product Type Measuring device Product Version 1...

Page 2: ...Violations will result in the liability for damages All rights reserved in the event of patent utility model or design registration All rights reserved fos4X is a trademark of fos4X GmbH Brand names...

Page 3: ...tion of Personnel 9 2 4 Intended Use 10 2 5 Residual Risks 10 2 5 1 Explosion Protection 10 2 5 2 Working Environment Wind Turbine 10 3 Product Description 11 3 1 Functional Description 11 3 1 1 Overv...

Page 4: ...2 Packaging 42 4 3 Unpacking 42 4 4 Packing 43 4 5 Transport 43 4 6 Storage 44 5 Installation 45 5 1 Important Safety Notes for Installation 45 5 2 Attaching the Measuring Device in the Control Cabin...

Page 5: ...60 8 4 3 Troubleshooting Profinet Sensor Status and Wavelenght 62 9 Maintenance 64 9 1 Preventive Maintenance 64 9 2 Corrective Maintenance 64 9 2 1 Cleaning E 2000 APC Connections 64 9 2 2 Replacing...

Page 6: ...afety chapter applies to the entire use of the product See Safety page 9 Safety notes at the beginning of a section apply to the entire section Safety notes before a step apply to the entire following...

Page 7: ...sult of an instruction List Point 1 Point 2 Enumeration with title Identification of Information page 6 Cross reference Bold Text Highlighting of particularly important information Software text Text...

Page 8: ...imum MTBF Mean Time Between Failures OECD Opto Electronic Converter Device PC Personal Computer PRN Profinet SMF Single Mode Fiber TCP IP Transmission Control Protocol Internet Protocol UDP User Datag...

Page 9: ...rained personnel Personnel trained in the operation and safe use of the product Qualified personnel Personnel who based on their specialist training knowledge and experience and knowledge of the relev...

Page 10: ...Residual Risks 2 5 1 Explosion Protection The product is not suitable for use in potentially explosive environments 2 5 2 Working Environment Wind Turbine The use of the product in wind turbines requi...

Page 11: ...ew TIP Number of channels depends on the variant Figure 1 Overview 1 Mounting plate 2 E 2000 connectors 3 PWR connector 4 Data interfaces The Blackbird OECD consists of the following components Mounti...

Page 12: ...rs PRN1 and PRN2 RJ45 connector for the connection to a Profinet network 3 1 2 Operation Up to 9 fiber Bragg grating sensors are connected via fiber optical cables to the E 2000 APC connectors of the...

Page 13: ...1 pm Resolution2 0 01 pm Warm up time3 20 min 3 dB cut off frequency 500 Hz Internal sample synchrony 300 s External sample synchrony ETH Precision Time Protocol 300 s 1 Standard deviation at a sampli...

Page 14: ...1D fos4Acc 2D fos4Acc 3D Temperature fos4Temp 3 2 2 Interfaces 3 2 2 1 Ethernet Table 6 Ethernet Interface Property Value Unit Connector RJ45 Transfer rate 10 100 Mbps Max Output rate 1000 Hz Protocol...

Page 15: ...al 0 5 1 mW Laser Class DIN EN 60825 1 1 3 2 4 Electrical Data Table 9 Electrical Data Property Value Unit Power supply 10 28 V DC Max Power consumption 15 W Electrical connector MC 1 5 2 GF 3 81 3 2...

Page 16: ...ies if the cable connections have the same or a higher protection class 3 2 6 Tested Standards and MTBF Tested Standards Table 11 Tested Standards Test Standard Shock IEC 60068 2 27 10 g in all direct...

Page 17: ...Unit Length 186 mm Height 141 mm Width 148 mm Total weight 1 6 kg Blackbird OECD without packaging Table 14 Mounting Property Value Unit Mounting 4x M6 3 2 8 Dimensions TIP Number of channels depends...

Page 18: ...3 Product Description Figure 5 Dimensions front view 18 76 MDE1195_4 10_1 3 x_5 0_Blackbird OECD_ 9CH PRN en us fos4X 2020...

Page 19: ...3 Product Description Figure 6 Dimensions top view fos4X 2020 MDE1195_4 10_1 3 x_5 0_Blackbird OECD_ 9CH PRN en us 19 76...

Page 20: ...e serial number CE marking RoHS marking Indication of the laser class of the product Class 1 Laser Product Power supply 12 24V Power consumption max 15W Optional Device designation KF123 Optional Cust...

Page 21: ...ion On LED is continuously on Slow flashing 1 s Fast flashing 1 s Single flash 1 s Double flash 1 s Triple flash 1 s Quadruple flash 1 s 3 4 1 2 LEDs on the PWR connector There are 2 LEDs on the PWR c...

Page 22: ...n the PWR connector STATUS LED Green Yellow Red On System healthy Measurement warning Measurement error Slow flashing Sytem auto adjust System error Fast flashing Identify System not adjusted TIP The...

Page 23: ...Identify Status is activated by a network command The blink pattern can be used to identify the Blackbird OECD System error Error in the power supply Error in the light source General system error Sy...

Page 24: ...1 green 2 Network Status PRN1 yellow 3 Network Status PRN2 green 4 Link Activity PRN2 yellow Link Activity PRN1 green Table 20 LED Link Activity PRN1 green at the PRN1 connector State Device state Des...

Page 25: ...ing Network traffic at PRN1 connector Network Status PRN2 green Table 23 LED network Status PRN2 green at the PRN2 connector State Device state Description Off Offline No power supply No connection to...

Page 26: ...nfiguration and monitoring The web interface can be accessed in a web browser within the network via the IP address of the Blackbird OECD The web interface is available via the following interfaces Pr...

Page 27: ...of the system System State Informations about the system state Signals Informations about the measurement channels Uptime Operating time of the system System Information Informations about the system...

Page 28: ...ARDWARE STATE SYSTEM REBOOT Signal State Figure 12 Signal State number of channels depends on the variant Table 26 Signal State Informations about each channel Column Content Channel Number of the cha...

Page 29: ...Signal value of the sensor Reference top and Filter bottom State Status of the channel Hardware State Figure 13 Detailed Hardware State number of channels depends on the variant fos4X 2020 MDE1195_4 1...

Page 30: ...e Software Version Temp Temperature LS Number of the light source connected to the channel Table 28 Light Source States Informations about the light source Column Content Number of the light source La...

Page 31: ...ion System Reboot Figure 14 System Reboot A restart of the Blackbird OECD system can be carried out by clicking on the PERFORM SYSTEM REBOOT button fos4X 2020 MDE1195_4 10_1 3 x_5 0_Blackbird OECD_ 9C...

Page 32: ...ge VISUALIZATION graphically displays the wavelength curve of the connected sensors The channels can be selected by clicking on the channel at Channel Selection The current wavelengths for all channel...

Page 33: ...ocation Figure 16 System Name Location Table 29 System Name Location System name and location Section Content System Name Set name of the system System Location Set location of the system With a click...

Page 34: ...is currently set for the settings Read access without password Displays if read access to the web interface is possible without password With a click on the button CHANGE OR DISABLE PASSWORD the edit...

Page 35: ...nts are possible without restrictions Signal Warning There are one or more warnings See Tab 31 Signal Quality page 35 Measurements are possible The measurements may be inaccurate due to boundary effec...

Page 36: ...messages Communication takes place via IPv6 link local addresses The fos4X multicast address ff02 13c is used for device recognition For communication via the Ethernet interface fos4X recommends the u...

Page 37: ...sub sampling of the wavelength signals Table 32 Adjustment of the sampling rate to the cycle time Cycle time of the controller Sampling rate of the Blackbird OECD 1 ms 1 kHz 2 ms 500 Hz 4 ms 100 Hz 8...

Page 38: ...Temperature Temperature of the measuring device single precision IEEE 754 floating point value 4 Sensor Status Status of the sensors See Tab 36 Bits in Sensor Status page 40 5 20 Sensor Wavelength Wa...

Page 39: ...to fix an error automatically Error messages from the measuring device are not meaningful in this state 5 Reserved Bit reserved for future assignment 6 Firmware Error At least one module has crashed 7...

Page 40: ...Group 2 sensors failed 4 Sanity check group 3 failure Sanity Check for Group 3 sensors failed 5 Sanity check group 4 failure Sanity Check for Group 4 sensors failed For the Sanity Check 3 sensors are...

Page 41: ...rement 0xfffffffa Sensor or channel error 0xfffffff9 Sanity Check failed only if Sanity Check strict mode active 3 5 5 3 Output Data Description Output data are data that are sent from the Profinet co...

Page 42: ...ackbird OECD is packed in a box with foam inserts One box contains up to 5Blackbird OECD The box has the dimensions 645 x 492 x 216 mm length x width x heigth 4 3 Unpacking Unpacking the the measuring...

Page 43: ...device in a different packaging 1 Choose a box so that the measuring device with padding material fits into the box 2 Open the box 3 Pack the measuring device in the box with padding material Make su...

Page 44: ...Store the Blackbird OECD in a dry and clean place u Store the Blackbird OECD in a transport packaging See Packing page 43 u Observe the environmental conditions See Environmental Conditions page 15 44...

Page 45: ...the Control Cabinet Conditions Control cabinet with sufficient space for installation See Dimensions page 17 Control cabinet with permissible environmental conditions See Environmental Conditions page...

Page 46: ...e polarity If the polarity of the power supply is incorrect the measuring device is protected against damage Figure 21 PWR connector Connecting the power supply 1 Switch off the power supply 2 Attach...

Page 47: ...efore connecting TIP The assignment of channels and sensors depends on the application of the Blackbird OECD If available Observe the color coding of the sensors and channels Material and equipment Ta...

Page 48: ...ive cover 3 on the connector 2 4 Clean the connector 2 with an optical connector cleaner See manual of the optical connector cleaner 5 Close the protective cover 3 6 Connect the connector 2 to the soc...

Page 49: ...n file from fos4X Commissioning the Profinet Interface u Integrate the Blackbird OECD into the Profinet network using the GDSML file according to the instructions of the manufacturer of the Profinet c...

Page 50: ...ssword set 5 If no password is set Click on CREATE PASSWORD 6 If a password is set Click on CHANGE OR DISABLE PASSWORD Figure 25 Setting a password 7 Check the box at Password enabled 50 76 MDE1195_4...

Page 51: ...r the new password in the field at Verify Password 10 Optional Check the box at Read access without password The option Read access without password allows read access to the web interface without pas...

Page 52: ...e page 26 In case of errors see Troubleshooting page 55 7 2 Opening the Web Interface TIP The web interface is available with firmware Version 2 65 or higher Opening the web interface 1 Connect the PC...

Page 53: ...e password in the field at Password b Click on LOGIN The page STARTING WEB APPLICATION is displayed Figure 27 Initialization of the Web Interface 6 Wait until the initialization is complete P The page...

Page 54: ...7 Operation Figure 28 Home page 54 76 MDE1195_4 10_1 3 x_5 0_Blackbird OECD_ 9CH PRN en us fos4X 2020...

Page 55: ...tions do not help to fix the problem u Contact fos4X Support See fos4X Support page 69 Table 40 Troubleshooting PWR LEDs Problem Possible cause Solution POWER LED on the PWR connector is not on Blackb...

Page 56: ...se of the sensor 5 Open the page HARDWARE STATE 6 Check the temperature of the components 7 If the temperature of a component is too high Make sure that the temperature regulation in the control cabin...

Page 57: ...e Blackbird OECD Turn the power supply off and on Signal Warning Wavelength Low or Wavelength High u Make sure that connected sensors are within the measuring range See Measurement and Sensors page 13...

Page 58: ...supply off and on Calibration Missing u Contact fos4X Support See fos4X Support page 69 No Signal u Make sure that a sensor is connected u Clean the optical connectors See Cleaning E 2000 APC Connecti...

Page 59: ...defective u Contact fos4X Support See fos4X Support page 69 8 4 Troubleshooting Profinet TIP If the described options do not help to fix the problem u Contact fos4X Support See fos4X Support page 69...

Page 60: ...ort See fos4X Support page 69 LED NETWORK STATUS PRN1 yellow flashes See LEDs at the PRN connectors page 24 u Check the Profinet configuration See Commissioning the Profinet Interface page 49 LED NETW...

Page 61: ...boot the Blackbird OECD Turn the power supply off and on u Do a firmware update See Firmware Update via Web Interface page 66 Bit 7 in Status word 1 set Module Outage Error u Reboot the Blackbird OECD...

Page 62: ...Problem Possible cause Solution Bit 0 11 in Sensor Status set The sensor of channel n has a low reflectivity u Clean the optical connectors See Cleaning E 2000 APC Connections page 64 u Reboot the Bl...

Page 63: ...0xfffffffd No sensor detected on this channel 0xfffffffc Communication error while finding the wavelength u Clean the optical connectors See Cleaning E 2000 APC Connections page 64 u Reboot the Black...

Page 64: ...nce 9 2 1 Cleaning E 2000 APC Connections Figure 29 E 2000 APC connector and socket 1 Locking mechanism 2 Connector 3 Protective cover 4 Socket 5 Dust cap Table 47 Material and equipment Name Type Qua...

Page 65: ...00 APC connection is cleaned 10 Repeat the procedure for all connections 9 2 2 Replacing the PWR Connector Table 48 Material and equipment Name Type Quantity GTIN Power supply connector MC 1 5 2 GF 3...

Page 66: ...e web interface 1 Open the web interface See Opening the Web Interface page 52 2 Open the page SETTINGS 3 Open the page FIRMWARE UPDATE 4 Click on SELECT FILE 5 Select the firmware archive 6 Click on...

Page 67: ...archive for the Blackbird OECD available IPv6 protocol enabled on the PC Doing a firmware update via fos4X Firmware Flasher 1 Stop the normal operation of the Blackbird OECD 2 If necessary Remove the...

Page 68: ...correct network adapter is selected c Make sure that the IPv6 protocol is enabled on the PC d Make sure that the PC has a valid IPv6 link local address e Click on in Network Interface 7 Click on in F...

Page 69: ...een check mark Click on FLASH BOOTLOADER FIRMWARE The status of the update is displayed in a new window 13 Wait until the firmware update is complete 14 Disconnect the PC from the Blackbird OECD 15 If...

Page 70: ...Type Manufacturer GTIN Power supply connector MC 1 5 2 GF 3 81 Phoenix Contact 4017918050313 Accessories Table 51 Accessories Name Type Manufacturer GTIN Optical connector cleaner OCC A Ultra Fujikura...

Page 71: ...onnector 3 Protective cover 4 Socket 5 Dust cap 2 Disconnect the optical connections a Release the locking mechanism 1 of the connector 2 b Remove the connector 2 from the socket 4 c Attach a dust cap...

Page 72: ...ssembled by fos4X or a specialized disposal company 10 3 Disposal NOTICE Risk to the environment due to incorrect disposal of the product Improper disposal of the product may cause damage to the envir...

Page 73: ...on the variant 29 Fig 14 System Reboot 31 Fig 15 Visualization number of channels depends on the variant 32 Fig 16 System Name Location 33 Fig 17 Password set 34 Fig 18 Firmware Update 34 Fig 19 ETH c...

Page 74: ...the PRN1 connector 24 Tab 22 LED Link Activity PRN2 yellow at the PRN2 connector 25 Tab 23 LED network Status PRN2 green at the PRN2 connector 25 Tab 24 Factory Settings 26 Tab 25 Home Information on...

Page 75: ...rd 1 61 Tab 45 Troubleshooting Profinet Sensor Status 62 Tab 46 Troubleshooting Profinet Wavelenght Error Values 63 Tab 47 Material and equipment 47 Tab 48 Material and equipment 65 Tab 49 Material an...

Page 76: ......

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