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Forster TAP0-EZ1-27, Instruction Manual

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Forster TAP0-EZ1-27 Instruction Manual Download Page 18

18

Care and Maintenance of the Automatic Feeder

6.3.1 In case of Frost Risk

Drain the whole water from the boiler and the pressure reducer.

Remove the boiler hose and hold the hose towards the bottom to drain

the water.

Remount the boiler hose.

Remove the whole pressure reducer and drain the water.

Remount the pressure reducer.

For reinstallation, proceed as for start--up.

Summary of Contents for TAP0-EZ1-27

Page 1: ...Instruction Manual Automatic Lamb Feeder TAP0 EZ1 38 M TAP0 EZ1 32 M TAP0 EZ1 28 M TAP0 EZ1 27 December 2002 ...

Page 2: ......

Page 3: ...ting the Feeding Station 10 3 5 Mounting the Top Section of the Milk Powder Hopper 11 4 Starting Up the Automatic Feeder 12 4 1 Filling the Boiler with Water 12 4 2 Filling the Milk Powder Hopper 12 4 3 Setting the Concentration 13 4 4 Setting the Temperature 13 4 5 Avoiding Measurement Errors 14 4 6 Measuring the Temperature 14 5 Functionality 15 5 1 Program Switch Positions 15 6 Care and Mainten...

Page 4: ...animals should not make use of it the livestock owner is responsible for choosing other feeding methods for those animals The manufacturer accepts no responsibility for damages and their consequences caused by incorrect installation and operation improper use inadequate service and mainte nance or false entries You will find further safety instructions in the following chapters 1 2 Danger Signs on...

Page 5: ... read the operating instructions Any questions about this product Then feel free to get in touch with us Before calling us please write down the information machine type machine number on the rating plate located at the left of the feeder chassis as well as the program version Our address Förster Technik GmbH Gerwigstr 25 D 78234 Engen Tel 49 0 7733 9406 0 Fax 49 0 7733 9406 99 Internet www foerst...

Page 6: ...r hopper 9 Pilot lamp for heating 2 Dosing slide 10 Heating thermostat 3 Pressure tube 11 Main switch ON OFF not for TAP0 EZ1 27 4 Mixer 12 Rating plate 5 Suction hose connection 13 Power unit 6 Manometer 14 Program switch 7 Milk Water outlet 15 Water supply 8 Thermostat für minimum operating temperature not for TAP0 EZ1 27 ...

Page 7: ... A TAP0 EZ1 38 M 230V 400V 3 N PE 50 Hz 16 A Dimensions of the automatic feeder Height 108 cm Width 61 cm Depth 53 cm Weight with basic equipment approx 40 kg Water supply 1 2 hose with 3 4 hose coupling The local water pressure has to be between 2 5 and 6 bar Boiler Boiler capacity approx 6 liters Milk powder hopper with top section capacity approx 35 kg Number of feeding stations Each automatic ...

Page 8: ...e way and the auto matic feeder At the rear of the automatic feeder is located the connection screw for the equipotential bonding which has to be connected to an earth circuit connector or to a local earth electrode by means of a short coupling As it is technically impossible to protect the installation against lightning stroke separately it is to the owner to install an adequate lightning protect...

Page 9: ...r Take care that there is no pressure variation of the water pipe In case of water pipes with small cross section it may happen that in the feeding mode or when water is taken out of the same pipe simultaneously the water pressure will drop When the water pressure is below 2 5 bar you have to use a header tank Install an additional water stop valve The pressure reducer is factory set to 1 5 bar Do...

Page 10: ... easily be tilted in forward position The suction hoses should not exceed a length of 2 meters Mount the suction bracket with splash board towards the bottom Make sure that there is no sag in the connecting hose between mixer and feeding pump in order to prevent accumulation of water or milk Teat at max 40 cm height Suction hose Suction bracket The teat should be moun ted in the feeding station ap...

Page 11: ...g the Top Section of the Milk Powder Hopper 3 5 Mounting the Top Section of the Milk Powder Hopper Screw the top section together and place it onto the milk powder hopper Only use the original milk powder hopper ...

Page 12: ...amaged There will be no guarantee for a reliable functioning of the automa tic feeder Turn the main switch to 0 OFF Turn both thermostats to 0 Connect the mains plug and turn the main switch to I ON in order to switch the automatic feeder on Open the water control valve Turn the program switch to 3 4 2 Filling the Milk Powder Hopper Only fill in milk powder that is suitable for lamb and kid feedin...

Page 13: ... collect the dispensed water into a mea suring cup After having collected 1 liter of water immediately turn the program switch to 0 The milk powder amount that has been dispensed during the same time represents the milk powder concentration per liter of water When the dispensed milk powder amount is too low close the water con trol valve a little bit When the dispensed milk powder amount is too hi...

Page 14: ...ing fats with higher melting point the outlet temperature has to be between 42EC and 43EC 4 5 Avoiding Measurement Errors The temperature has always to be set very carefully Too low temperatures may cause digestive troubles due to undissolved fats Too high temperatures may cause inflammation of the mucosa in the abomasum that on its part may lead to flatulences 4 6 Measuring the Temperature Turn t...

Page 15: ...onstant flow velocity The water control valve is used to set the water flow rate The concentration is set by modifying the water flow rate The pressure switch connected to the pressure tube switches the water and powder conveyance off as soon as a certain pressure has been re ached After several seconds a relay switches the mixer off A portion is prepared as soon as the mixer is empty In case of w...

Page 16: ...F or by pulling the mains plug Check the milk powder outlet daily and remove potential incrustations Incrustations impair the dosing precision In order to avoid injuries always remove incrustations of the powder outlet by means of a small piece of wood or similar Never use your fin gers Always lay the cable between the pressure tube and the pressure switch towards the bottom In case the milk flows...

Page 17: ...e mixer resp drain the cleaning water via the suc tion hoses Turn the program switch to 3 Rinse with clean water Remount the suction hoses on the teat Turn the program switch to 4 Check the concentration of the milk powder after each new milk powder delivery Check the temperature of the milk In case of direct water supply check whether the filter of the pressure reducer and the solenoid valve are ...

Page 18: ...he whole water from the boiler and the pressure reducer Remove the boiler hose and hold the hose towards the bottom to drain the water Remount the boiler hose Remove the whole pressure reducer and drain the water Remount the pressure reducer For reinstallation proceed as for start up ...

Page 19: ... does not prepare any portion the green LED is illuminated There is water in the hose between the pressure tube and the pressure switch Clean and dry the hose There is water in the pressure tube Replace the pressure tube 3 The feed overflows The pressure tube is leaky Check the pressure tube Seal it if necessary The hose between the pressure tube and the pressure switch is lea ky Check the hose Re...

Page 20: ...pacity 7 milk powder outlet check 16 mounting the feeding station 10 the suction bracket 10 the top section of the milk powder hopper 11 O overvoltage 8 P pressure reducer 9 R rated frequency 8 rated voltage 8 rating plate machine type machine number 5 S safety instructions 4 signs danger signs 4 information signs 5 specifications of the automatic feeder 7 boiler 7 capacity of the milk powder hopp...

Page 21: ...21 Index water supply 7 9 ...

Page 22: ...inciples and specifications EN 294 8 92 Safety of machinery Safety distances to prevent danger zones from being reached by the upper limbs EN 349 6 93 Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 50081 1 3 93 Electromagnetic compatibility EMC Generic emission standard Part 1 residential commercial and light industries EN 50082 1 11 97 Electromagnetic compatibili...

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