Forno Bravo Artigiano100 Installation And Operating Manual Download Page 6 | Manualshive

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Forno Bravo Artigiano100 Installation And Operating Manual Download Page 6

Contained in the Crate

One Forno Bravo Artigiano Pizza Oven kit, including:

One-piece brick oven dome;

Multi-piece;

Steel vent for use with either a UL103HT steel chimney
system or a terracotta flue liner (the chimney itself is
owner provided);

Steel door;

3 x 1” FB Blanket dome insulation

1 x 2” FB Board floor insulation

FB Blanket insulating blanket

FB Board insulating board

Artigiano Installation and Operating Manual

© Forno Bravo, LLC 2008/9. All Rights Served.

Ver. 2.2

6

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Summary of Contents for Artigiano100

Page 1: ...FAILURE TO MAINTAIN REQUIRED CLEARANCES AIR SPACES TO COMBUSTIBLE MATERIALS IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS Forno Bravo LLC 399 Busine...

Page 2: ...similar liquids to start or maintain a fire BEWARE of very high temperatures in the oven and use long oven gloves and mitts to handle pots and tools DO NOT put unprotected hands or arms inside oven wh...

Page 3: ...mally worn or replaced under normal conditions 7 Normal cracking due to expansion and contraction stress relief in either the dome or floor blocks LIMITATION ON LIABILITY It is expressly agreed and un...

Page 4: ...any remedies in addition to or inconsistent with those stated above HOW TO REGISTER A CLAIM AGAINST WARRANTY In order for any claim under this Warranty to be valid Forno Bravo must be notified of the...

Page 5: ...Cooking Floor 22 6 Chimney Installation 25 7 Insulate the Oven 29 8 Enclosure Design Styles 31 9 Igloo Enclosure 34 10 Walled Enclosures 36 11 Curing Your Oven 38 12 Firing and Operation 39 13 Mainte...

Page 6: ...ith either a UL103HT steel chimney system or a terracotta flue liner the chimney itself is owner provided Steel door 3 x 1 FB Blanket dome insulation 1 x 2 FB Board floor insulation FB Blanket insulat...

Page 7: ...Purchased separately or user supplied Simpson DuraTech UL103HT steel chimney system including Chimney pipe Spark arrester Artigiano Installation and Operating Manual Forno Bravo LLC 2008 9 All Rights...

Page 8: ...n combustible construction may contact the oven and must then maintain 1 25 mm clearance to combustibles If the space between the legs of the stand is used for wood storage it is recommended that it b...

Page 9: ...um dimensions To minimize the oven footprint you can insulate the oven with 3 of woven ceramic insulation use metal studs and concrete board for the enclosure and minimize your oven landing The founda...

Page 10: ...Section Walled Enclosure Corner Installation Artigiano80 31 internal Corner Installation Artigiano 39 internal Artigiano Installation and Operating Manual Forno Bravo LLC 2008 9 All Rights Served Ver...

Page 11: ...ing floor and the floor under the vent Pizza and bread are baked directly on the Artigiano cooking surface while other foods such as vegetables and roasts are placed in cookware or cooked on a Tuscan...

Page 12: ...ts such as counters shelves storage and grills Never use wood or any other combustible material to frame your oven enclosure The top half of the Gabled House can be constructed using either metal stud...

Page 13: ...a 5 14 cm foundation is best composed of 2x6 inch lumber set so the top of the form is 2 3 5 8 cm above ground level The longer form boards should sit inside the shorter boards and the completed form...

Page 14: ...h greater than the foundation form height you will need to add a material such as thoroughly compacted pea gravel or crushed rock which will allow for the drainage of water from under the concrete sla...

Page 15: ...ags or more and mixing it by hand in a wheelbarrow might use up energy and time that will serve you better later in the project Rent a mixer from Home Depot and ask a friend or pay a local teenager to...

Page 16: ...irst course of blocks is level front and back side to side and on the diagonals Take your time with getting the first course set correctly because it will be increasingly difficult to correct problems...

Page 17: ...stud frame 2 6 Stand with cast lintels Tips and Hints When selecting the direction your oven will face consider making sure that your opening does not face possible winds which might disrupt your cook...

Page 18: ...2 7 Filling the cores Artigiano Installation and Operating Manual Forno Bravo LLC 2008 9 All Rights Served Ver 2 2 18...

Page 19: ...2 x4 lumber build the frame for the bottom of the form The frame should be roughly 3 8 smaller than the opening of your block stand so that it can be easily removed after the hearth has cured Next cu...

Page 20: ...the frame Tape the joint with masking tape Set your last two 2 x4 legs supporting a 2 x4 on its side directly under the joint which will support the weight of the wet hearth while it is curing Shim t...

Page 21: ...the way to the front of the hearth Rather you can end the form where your oven vent will begin and only pour vermiculite directly under the oven chamber and vent area Fill the form under the landing...

Page 22: ...earth slab Instructions Spread a thin layer of fine sand on the insulating layer and set the cooking floor pieces tightly together Keep the floor pieces clean to stop sand from getting into the floor...

Page 23: ...ry about hitting the oven floor With the help of 3 4 strong men lift the Artigiano by the handles and set it on the oven hearth Reposition the front floor piece taking care to make sure that it is flu...

Page 24: ...5 4 Artigiano vent attached to brick vent walls 5 5 Artigiano vent walls attached to decorative arch Artigiano Installation and Operating Manual Forno Bravo LLC 2008 9 All Rights Served Ver 2 2 24...

Page 25: ...as interior All spaces between chimneys and floors or ceilings through which chimneys pass shall be fire stopped with non combustible material The fire stopping of spaces between chimneys and wood jo...

Page 26: ...s insulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gage minimum sheet metal support Maintain the 6 152 4 mm space The...

Page 27: ...mney pipe to see how well it draws If it is not enough you can add another section to extend it Spark Arrestor Chimney Caps Use a spark arrestor chimney cap It uses heavy gauge steel and is similar in...

Page 28: ...wrapped with ceramic fiber paper capable of withstanding temperatures of 2100 F to prevent the flue liner from bonding to the chimney walls Flue liners should conform to ASTM C 315 Standard Specifica...

Page 29: ...insulation Take care to overlap any joints in the blanket by roughly 2 It will hold in place as you proceed to your next step Alternatively you can hold it in place with a metal band or wire mesh If y...

Page 30: ...7 4 Concrete board blocks off the corners Artigiano Installation and Operating Manual Forno Bravo LLC 2008 9 All Rights Served Ver 2 2 30...

Page 31: ...ilability of local materials The examples shown here from around the country will give you a start A MAJOR CAUSE OF OVEN RELATED FIRED IS FAILURE TO MAINTAIN REQUIRED CLEARANCES AIR SPACES TO COMBUSTI...

Page 32: ...Igloo Brick House Wall Oven Igloo Stone House Gabled House Artigiano Installation and Operating Manual Forno Bravo LLC 2008 9 All Rights Served Ver 2 2 32...

Page 33: ...Stone House Corner Oven Gabled Stone House Stone House Artigiano Installation and Operating Manual Forno Bravo LLC 2008 9 All Rights Served Ver 2 2 33...

Page 34: ...stance you want away from the exterior of your oven to accommodate your insulation thickness Insert pieces of pencil rebar in the holes and bend them to the desired Igloo shape Cover the pencil rebar...

Page 35: ...n latex based color in stucco for your final Igloo finish coat It is waterproof and crack proof and can be tinted to match a specific color Artigiano Installation and Operating Manual Forno Bravo LLC...

Page 36: ...using concrete screws Set metal studs every 16 in the body of the wall to support the concrete board Interlock the top two metal stud top plates at each corner to give the structure more strength Set...

Page 37: ...vertical studs on 16 centers and always center your concrete board seams directly on your vertical studs Use the flat head screws design specifically for attaching concrete board to metal studs as th...

Page 38: ...4 Repeat at 450 F Day 5 Repeat at 500 F Close the oven door every evening to preserve dryness and heat Enjoy your oven You have earned it For additional information on how to get the most from your F...

Page 39: ...fully while a fire is in the oven Closing the door fully will cut off oxygen to the fire causing the fire to erupt suddenly when the door is removed Always keep door tilted to allow air to circulate...

Page 40: ...e The Tee Cleanout Cap can be removed by turning counter clockwise Be sure to replace Tee Cleanout Cap when you are finished cleaning the chimney Creosote Formation and need for removal When wood is b...

Page 41: ...It will save you time from not having to frequently change blades on your circular saw A chalk line A builder s pencil A notched tile trowel for setting the cooking floor Goggles and a dust mask A mix...

Page 42: ...ing nails Block Stand 50 8 x8 x16 blocks 12 of which are cut to 8 x8 x12 5 8 x8 x8 blocks 3 x 10 1 2 rebar each cut into 3 40 sections to fill nine block cores 14 80 lb bags concrete for filling every...

Page 43: ...ox shims or make your own from scrap wood The rest of the 2 1 2 framing nails 12 x 10 rebar 6 cut to 72 6 cut to 84 30 80 lb bags of pre mixed concrete Either 3 4 cu ft bags of vermiculite or perlite...

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