Forney 220 ST Operating Manual Download Page 11

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Using the 230 volt – 120 volt Plug Adapter 

If a 230V (50A) circuit is not available, you can connect your 220 ST PRO Forney  welder to 20A outlet (with a 30A 

breaker) using the plug adapter. When using the plug adapter, use lower power settings on the machine to avoid frequent 

circuit breaker trips. At maximum settings on 120V, the machine will draw more than 20 amps regularly.

Generators

This welder can be operated from an AC generator. As this is a dual voltage machine please ensure that when using on 

230V, the generator must supply a minimum of 10,000 watts of continuous output. When using the 120V option, the 

generator must supply a minimum of 5,000 watts of continuous output. The generator must not have an auto-idle fuel 

saving feature or must have the option to turn auto-idle off. The generator must run at full speed at all times while your 

welder is plugged into it or you risk damaging your welder. Any other power draws on the generator or anything that 

reduces the generator RPM may damage your welder.

Extension Cords

For optimum welder performance, an extension cord should not be used unless absolutely necessary. If necessary, care 

must be taken in selecting an extension cord appropriate for use with your specific welder.
Select a properly grounded extension cord that will mate directly with the AC power source receptacle and the welder 

INPUT POWER CABLE without the use of adapters. Make certain that the extension cord is properly wired and in good 

electrical condition. Extension cords must fit the following wire size guidelines:

• 

#8 AWG for 230V-3 conductor.

• 

#12 AWG for 120V-3 conductor.

• 

Do not use an extension cord over 25 ft. in length.

Since the inhalation of welding fumes can be harmful, ensure that the welding area is effectively ventilated. See the 

“Safety Summary” for more details (pages 5-9).

 

FOR YOUR SAFETY, BEFORE CONNECTING THE POWER SOURCE TO THE LINE CLOSELY 

FOLLOW THESE INSTRUCTIONS:

• 

An adequate two-pole breaker must be inserted before the main outlet. This breaker must be equipped with 

time-delay fuses.

• 

When working in a confined space, the welder must be kept outside the welding area and the ground cable 

should be fixed to the workpiece. Never work in a damp or wet confined space.

• 

Do not use damaged INPUT POWER CABLE or welding cables.

• 

The welding torch/electrode should never be pointed at the operator or other people.

• 

The welder must never be operated without its panels attached. This could cause serious injury to the operator 

and could damage the equipment.

Ventilation

Additional Warnings

230V/50A

120V/20A

Summary of Contents for 220 ST

Page 1: ...ITEM 430 REV 08 08 2019 220 ST STICK TIG ARC WELDER OPERATING MANUAL ENGLISH...

Page 2: ...solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer Our goal wi...

Page 3: ...epair or replace defective products at no charge to you When you call Forney s Technical Service department you will speak to a trained product and application expert Forney s primary goal is to get y...

Page 4: ...URCE CONNECTION 10 GENERATORS 11 EXTENSION CORDS 11 VENTILATION 11 ADDITIONAL WARNINGS 11 GETTING TO KNOW YOUR WELDER 12 DESCRIPTION 12 WELDER LAYOUT AND CONTROLS 12 OPERATION 14 PERFORMANCE DATA PLAT...

Page 5: ...your state OSHA office or U S Dept of Labor OSHA Office of Public Affairs Room N3647 200 Constitution Ave Washington DC 20210 www osha gov AWS F4 1 SAFE PRACTICES FOR THE PREPARATION FOR WELDING AND C...

Page 6: ...es are not strictly observed THE WELDING ARC PRODUCES VERY BRIGHT ULTRAVIOLET AND INFRARED LIGHT THESE ARC RAYS WILL DAMAGE YOUR EYES AND BURN YOUR SKIN IF YOU ARE NOT PROPERLY PROTECTED To reduce the...

Page 7: ...improve ventilation in the welding area Do not resume welding if physical discomfort persists Fire Prevention FIRE OR EXPLOSION CAN CAUSE DEATH INJURY AND PROPERTY DAMAGE To reduce these risks read un...

Page 8: ...sher nearby High Frequency Radiation High Frequency H F can interfere with radio navigation safety services computers and communication equipment It is the user s responsibility to have a qualified el...

Page 9: ...und shoulders or any other part of the body when they are plugged into the welder Do not modify any wiring ground connections switches or fuses in this welding equipment Wear welding gloves to help in...

Page 10: ...tings label of your welder The main power supply voltage should be within 10 of the rated main power supply voltage Too low a power supply voltage may cause poor welding performance Too high a power s...

Page 11: ...electing an extension cord appropriate for use with your specific welder Select a properly grounded extension cord that will mate directly with the AC power source receptacle and the welder INPUT POWE...

Page 12: ...there is a general welding or machine fault 5 SECONDARY PARAMETER KNOB SELECTOR for the function selection a PULSE Hz Frequency Pulses per second or Hertz b PULSE On Balance at Peak Amperage Peak c A...

Page 13: ...13 WWW FORNEYIND COM 1 1a 5a 1b 5b 1c 5c 4 3 2 REAR VIEW OF FORNEY 220 ST PRO WELDER 11 12 13 FRONT VIEW OF FORNEY 220 ST PRO WELDER 6 7 8 9 5 10...

Page 14: ...o the duty cycle Various duty cycles at other amperages are listed on your data plate Example Data Plate If you exceed the duty cycle of the welder the thermal protection system will engage shutting o...

Page 15: ...ATIVE DINSE SOCKETS accordingly Direct current electrode positive DCEP or direct current reverse polarity DCRP electrode holder in POSITIVE DINSE SOCKET ground clamp in NEGATIVE DINSE SOCKET Most elec...

Page 16: ...c Use pedal or torch to adjust output amperage while working REMEMBER TO CLOSE THE VALVE ON THE GAS CYLINDER IMMEDIATELY AFTER ALL WELDING IS COMPLETED Welding Tips Always weld clean dry and well prep...

Page 17: ...GSTEN DCEN Th La Ce AC La Ce AC Pure 040 10 50A 20 40A N A 1 16 40 120A 30 170A 30 90A 3 32 90 200A 60 180A 40 120A 1 8 150A 130A 100 200A This machine has a 7 pin Amphenol style connection for connec...

Page 18: ...able does not provide all possible solutions only those possibilities considered likely to be common faults PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION All LEDs OFF No output power Fan not operating No i...

Page 19: ...ircuit breaker trips Machine is drawing too much amperage due to use of larger size electrode Use a smaller electrode Machine is not the only piece of electrical equipment on the circuit Make sure the...

Page 20: ...ORNEYIND COM Machine Parts Diagram Replacement Parts List NO PART NUMBER ITEM DESCRIPTION 1 85668 Ground 50 Dinse 2 85670 Electrode Holder 50 Dinse 3 85516 120 230V Power Adaptor Plug 4 5084 Expert Te...

Page 21: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Page 22: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Page 23: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...

Page 24: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 1 800 521 6038 www forneyind com...

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