4
WWW.FORNEYIND.COM
WARRANTY ..........................................................................................................................................................................3
TABLE OF CONTENTS ............................................................................................................................................................4
SYMBOLS LEGEND ................................................................................................................................................................5
SAFETY SUMMARY ...............................................................................................................................................................5
PRINCIPAL SAFETY STANDARDS .....................................................................................................................................5
CALIFORNIA PROPOSITION 65 WARNING .....................................................................................................................6
EMF INFORMATION .......................................................................................................................................................6
PERSONAL PROTECTION ...............................................................................................................................................6
FIRE PREVENTION ..........................................................................................................................................................7
HIGH FREQUENCY RADIATION ......................................................................................................................................8
ARC WELDING ..............................................................................................................................................................8
ELECTRIC SHOCK ...........................................................................................................................................................8
NOISE ...........................................................................................................................................................................9
ADDITIONAL SAFETY INFORMATION .............................................................................................................................9
INSTALLATION ....................................................................................................................................................................10
WELDER SPECIFICATIONS ............................................................................................................................................10
SITE SELECTION ...........................................................................................................................................................10
POWER SOURCE CONNECTION..................................................................................................................................10
GENERATORS ..............................................................................................................................................................11
EXTENSION CORDS .....................................................................................................................................................11
VENTILATION ..............................................................................................................................................................11
ADDITIONAL WARNINGS ............................................................................................................................................11
GETTING TO KNOW YOUR WELDER ....................................................................................................................................13
DESCRIPTION ..............................................................................................................................................................12
WELDER LAYOUT AND CONTROLS ..............................................................................................................................12
OPERATION ........................................................................................................................................................................16
PERFORMANCE DATA PLATE & DUTY CYCLE .................................................................................................................14
INTERNAL THERMAL PROTECTION ...............................................................................................................................14
WELDING PREPARATION..............................................................................................................................................15
SETUP FOR STICK WELDING (SMAW) ...........................................................................................................................15
SETUP FOR TIG WELDING (GTAW) WITH LIFT ARC ........................................................................................................16
GAS SELECTION ..........................................................................................................................................................16
MAINTENANCE & SERVICING .............................................................................................................................................19
GENERAL MAINTENANCE ...........................................................................................................................................19
TROUBLESHOOTING ...........................................................................................................................................................21
MACHINE PARTS DIAGRAM & CONSUMABLES LIST ..............................................................................................................23
TIG TORCH & TIG CONSUMABLES LIST (SOLD SEPARATELY) ..................................................................................................20
USER NOTES ......................................................................................................................................................................24
Table of Contents