Forney Industries, Inc.
2057 Vermont Drive
Fort Collins, CO 80525
+1-800-521-6038
www.forneyind.com
Page 1: ...ITEM 421 REV 08 08 2019 220 AC DC STICK TIG ARC WELDER OPERATING MANUAL ENGLISH...
Page 2: ...solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer Our goal wi...
Page 3: ...epair or replace defective products at no charge to you When you call Forney s Technical Service department you will speak to a trained product and application expert Forney s primary goal is to get y...
Page 4: ...0 POWER SOURCE CONNECTION 10 GENERATORS 11 EXTENSION CORDS 11 VENTILATION 11 ADDITIONAL WARNINGS 11 GETTING TO KNOW YOUR WELDER 13 DESCRIPTION 12 WELDER LAYOUT AND CONTROLS 12 OPERATION 16 PERFORMANCE...
Page 5: ...5 443 7559 www aws org OSHA 29 CFR Part 1910 Subpart Q WELDING CUTTING AND BRAZING Obtainable from your state OSHA office or U S Dept of Labor OSHA Office of Public Affairs Room N3647 200 Constitution...
Page 6: ...is recommended Personal Protection Welding processes of any kind can be dangerous not only to the operator but to any person situated near the equipment if safety and operating rules are not strictly...
Page 7: ...lop momentary eye nose or throat irritation as this indicates inadequate ventilation Stop work and take necessary steps to improve ventilation in the welding area Do not resume welding if physical dis...
Page 8: ...ny welding Follow requirements in OSHA and NFPA for hot work and have an extinguisher nearby High Frequency Radiation High Frequency H F can interfere with radio navigation safety services computers a...
Page 9: ...Do not carry coiled welding cables around shoulders or any other part of the body when they are plugged into the welder Do not modify any wiring ground connections switches or fuses in this welding e...
Page 10: ...abel of your welder The main power supply voltage should be within 10 of the rated main power supply voltage Too low a power supply voltage may cause poor welding performance Too high a power supply v...
Page 11: ...electing an extension cord appropriate for use with your specific welder Select a properly grounded extension cord that will mate directly with the AC power source receptacle and the welder INPUT POWE...
Page 12: ...to adjust the following welding parameters Using 120V a In STICK SMAW Mode it adjusts welding current amperage from 10A to 80A b In TIG GTAW Mode it adjusts welding current amperage from 5A to 130A Us...
Page 13: ...ttern A lower PPS creates broader puddle and unique ripple bead pattern 4 PULSE On 6d changes the amount of time the pulse stays at Main Peak current A higher Pulse On will increase penetration while...
Page 14: ...a plate affixed to the machine It looks like the diagram below Referring to the sample below the X row lists duty cycle percentages while the I2 row lists the amp draw corresponding to the duty cycle...
Page 15: ...he recommended polarity and connect the electrode holder and ground clamp to the POSITIVE and NEGATIVE DINSE SOCKETS accordingly Direct current electrode positive DCEP or direct current reverse polari...
Page 16: ...L WELDING IS COMPLETED Welding Tips Always weld clean dry and well prepared material Move the torch smoothly and steadily as you weld Avoid welding in very drafty areas A weak pitted and porous weld w...
Page 17: ...Ce AC Pure 040 10 50A 20 40A N A 1 16 40 120A 30 170A 30 90A 3 32 90 200A 60 180A 40 120A 1 8 150A 130A 100 200A Use 100 argon gas when TIG welding This machine has a 7 pin Amphenol style connection...
Page 18: ...from its AC power source and wait several minutes for electrical energy to discharge before removing side panels The following is a troubleshooting table provided to help you determine a possible reme...
Page 19: ...p connection Check connection of ground cable torch or electrode holder Input power too low Have a qualified electrician verify the voltage at your outlet If the voltage is appropriate verify that the...
Page 20: ...aks Rusty painted oily or greasy workpiece Ensure workpiece is clean and dry Poor ground connection or torch electrode connection Check ground clamp workpiece connection and all connections to the mac...
Page 21: ...Parts List NO PART NUMBER ITEM DESCRIPTION 1 85364 Argon Co2 Flow Meter 2 85516 120 230 Volt Power Adapter Plug 3 85655 TIG Foot Pedal 4 85658 Standard TIG Torch 5 85668 Ground Clamp and Cable 6 8567...
Page 22: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...
Page 23: ..._ ________________________________________________________________________________ ________________________________________________________________________________ ____________________________________...
Page 24: ...Forney Industries Inc 2057 Vermont Drive Fort Collins CO 80525 1 800 521 6038 www forneyind com...
