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Personal Protection

Welding processes of any kind can be dangerous not only to the operator but to any person situated 

near the equipment, if safety and operating rules are not strictly observed.

   Arc rays can injure your eyes and burn your skin. The welding arc produces very

bright ultraviolet and infrared light. These arc rays will damage your eyes and

burn your skin if you are not properly protected.

• Wear closed, non-flammable protective clothing without pockets or turned up trousers, gloves 

and shoes with insulating sole and steel toe. Avoid oily greasy clothing.

• Wear a non-flammable welding helmet with appropriate filter lenses, designed so as to shield 

the front and sides of the neck and face. Keep protective lens clean and replace them when 

broken, cracked or spattered. 

• Weld in a closed, but well ventilated area that does not open into other working areas.

• Never look at the arc without correct lens.

  

Gases and fumes produced during the welding process can be dangerous and hazardous to 

your health.

• Adequate local exhaust ventilation must be used in the area. It should be provided through a 

mobile hood or through a built-in system on the workbench that provides exhaust ventilation 

from the sides, the front and below, but not from above the bench so as to avoid raising 

dust and fumes. Local exhaust ventilation must be provided together with adequate general 

ventilation and air circulation, particularly when work is done in a confined space.

• Welding process must be performed on metal surfaces thoroughly cleaned from rust or paint, 

or zinc coatings to avoid production of harmful fumes. Parts degreased with a solvent must be, 

thoroughly dried before welding.

• Be very careful when welding any metals which may contain one or more of the follwing:

Antimony

Beryllium

Cobalt

Manganese Selenium

Arsenic

Cadmium

Copper

Mercury

Silver

Barium

Chromium

Lead

Nickel

Vanadium

Zinc

• Remove all chlorinated solvents from the welding area before welding. Certain chlorinated 

solvents decompose when exposed to ultraviolet radiation to form phosgene gas (nerve gas).

  

Fire and explosion can be caused by hot slag, sparks or the welding arc.

• Keep an approved fire extinguisher of the proper size and type in the working area. Inspect it 

regularly to ensure that it is in proper working order.

• Remove all combustible materials from the working area. If you can not remove them, protect 

them with fire-proof covers.

• Ventilate welding work areas adequately. Maintain sufficient air flow to prevent accumulation 

of explosive or toxic concentrations of gases.

• Do not weld on containers that may have held combustibles.

• Continually monitor check welding area to make sure it is free of lingering sparks, slag or 

glowing metal and flames.

• The work area must have a fireproof floor.

Fire Prevention

Summary of Contents for 190 MIG

Page 1: ...round Clamp 15 Power Cable Gas Hose and Regulator CAT 00318 WELDER FEATURES Welding range up to 190 Amps 230V Input Can be used for Mild Steel Stainless Steel Aluminum and Cast Iron Large cabinet with...

Page 2: ...all customer service at 1 800 521 6038 Monday through Friday from 7am 5pm Mountain Time or at www forneyind com customer_service Please take time to register your product at www forneyind com customer...

Page 3: ...g the best solutions to our customer s needs Above all our employees will provide the same respect and caring attitude within the organization as they are expected to share with every Forney customer...

Page 4: ...ustries 1830 Laporte Avenue Fort Collins CO 80521 1 800 521 6038 www forneyind com 6 Purchaser Warranty The original purchaser of the Forney Industries product The warranty is not transferable Forney...

Page 5: ...D COM WARRANTY 4 TABLE OF CONTENTS 5 SAFETY INFORMATION 6 ASSEMBLY AND MAJOR COMPONENTS 11 FRONT PANEL OPERATION 14 GENERAL OPERATING INSTRUCTIONS 15 TROUBLESHOOTING 17 SPARE PARTS AND DIAGRAMS 19 TAB...

Page 6: ...nd Educational Eye And Face Protection ANSI Standard Z87 1 from American National Standards Institute 1430 Broadway New York NY 10018 Cutting And Welding Processes NFPA Standard 51B from National Fire...

Page 7: ...ing dust and fumes Local exhaust ventilation must be provided together with adequate general ventilation and air circulation particularly when work is done in a confined space Welding process must be...

Page 8: ...e welder until the fault has been found and corrected Noise can cause permanent hearing loss Welding processes can cause noise levels that exceed safe limits You must protect your ears from loud noise...

Page 9: ...the following guidelines In areas free from moisture and dust In areas with ambient temperature between 30 to 90 F In areas free from oil steam and corrosive gases In areas not subjected to abnormal v...

Page 10: ...ore the main outlet This switch must be equipped with time delay fuses The connection with ground must be made with a two pole plug compatible with the above mentioned socket When working in a confine...

Page 11: ...e gas cylinder Turn the regulator adjustment knob counterclockwise to ensure the valve is fully closed Screw the gas regulator fully down on the gas bottle valve and fully tighten Connect the gas hose...

Page 12: ...he end of the wire Cut off a short section of the end of the wire to insure a straight end Insert the straight end into the wire inlet guide C past the wire feed roll and into the wire liner Lower pre...

Page 13: ...ders are highly pressurized Handle with care Serious accidents can result from improper handling or misuse of compresses gas cylinders Do not drop the cylinder knock it over expose it to excessive hea...

Page 14: ...5 5 5 6 7 MATERIAL Wire GAS WIRE MATERIAL THICKNESS 24 Gauge 0236 6 mm 22 Gauge 0315 8 mm 18 Gauge 0236 1 2 mm 16 Gauge 0139 1 6 mm 1 8 3 mm 1 4 6 4 mm 190 MIG SET UP CHART Arc Voltage Control Wire S...

Page 15: ...heat input suitable for heavy sections Contact the technical service of your gas supplier to know the percentages of the different gasses which are the most suitable to your application Units may be u...

Page 16: ...cannot be obtained Refer to welding set up chart on page 14 These are A Feeding wire too fast with regard to the welding voltage results in pulsing within the torch This is because the wire electrode...

Page 17: ...compressed air to periodically clean the hose liner especially when changing wire spools IMPORTANT Disconnect from power source when carrying out this operation Using low pressure air 3 5 Bar 20 30 PS...

Page 18: ...ed roller pressure Burr on end of wire Liner blocked or damaged Replace wire feeding motor Increase roller pressure Re cut wire square with no burr Clear with compressed air or replace liner Lack of p...

Page 19: ...rom the workpiece Hold the torch at the right distance Poor quality welds Insufficient gas at weld area Rusty painted oil or greasy workpiece Rusty or dirty wire Poor gound contact Incorrect gas wire...

Page 20: ...2 21 20220173 Inp Power cable3x12awg 4 5M 50a6 50p plug 1 22 04600286 Fan fan motor assy 220V 60hz 1 23 21690261 Cable holder 1 24 22210014K Thermostat 100 10a 1 pc pack 1 Tools and Spare Parts List N...

Page 21: ...21 WWW FORNEYIND COM...

Page 22: ...1 pc pack 1 05 23005360K Torch head plastic housing 1 pc pack 1 06 23005376K Black handle for m15 torch 1 pc pack 1 07 23005377K Red torch trigger 1 pc pack 1 MIG Gun Torch Spare Parts List NO PART N...

Page 23: ...23 WWW FORNEYIND COM...

Page 24: ...WWW FORNEYIND COM Forney Industries Inc 1830 LaPorte Avenue Fort Collins CO 80526 800 521 6038 www forneyind com...

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