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28

2

16

7

15

6

WARNING: Before assembling, make 

sure the threads of the valve and cap 

are clean and degreased. 

- Apply threadlocker completely around the valve thread (

2

). Install the valve using a 10 mm 

socket wrench, tightening to 

5 Nm

. Use the high pressure pneumatic shock pump to inflate the 

fork (as directed in paragraph 3.3) to the required pressure.

- Align the keyway on the two piston assemblies (

7-15

).

-Install the lower legs (

6

). Be extremely careful not to damage or bend the dust seals (

16

). Repla-

ce them if they are damaged in any way. 

- Before placing the lower legs (

6

) against the piston assemblies(

7-15

), add 

10cc 

of 

-Slide the lower leg (

6

) until it contacts the piston keyways (

7-15

).

Turn the fork upright and put 

5cc

 of oil

composed by 50% of Idemitsu OJ01 and
by 50% of Ballistol into the air cylinder
(

2

).

oil composed

by 50% of Idemitsu OJ01 and by 50% of 

Ballistol

 with a syringe, as shown in the figure below.

Summary of Contents for THIRTYFIVE QR15

Page 1: ...MANUALE ISTRUZIONI OPERATING MANUAL MANUEL D INSTRUCTIONS BETRIEBSANLEITUNG MANUAL DE INSTRUCCIONES 29...

Page 2: ......

Page 3: ...the following safety symbols CAUTION Directs your attention toward unsafe practices which could result in damage to the equipment or minor injury WARNING Directs your attention toward unsafe practices...

Page 4: ...use Learn and comply with the local rules of the road and cycling regulations Always ride carefully and responsibly Wear close fitting clothes that make you easy to see fluorescent or bright colors I...

Page 5: ...on the part of FORMULA S a s i e hidden latent or obvious defects and exempts FORMULA S a s from liability to the fullest extent permitted by law against any resulting damage Carefully read the THIRTY...

Page 6: ...b 7 Dropout 8 Compression adjustment 9 Air valve 10 Lock out lever 11 Lock out threshold adjustment Description Tire Color Type Head sleeve Travel in mm L mm C S White QR15 1 5 TAPERED 100 120 140 746...

Page 7: ...e 2 Crown 3 Upper tube 4 Lower leg 5 Disc brake posts 6 Rebound knob 7 Dropout 8 Compression adjustment 9 Air valve 10 Lock out lever 11 Lock out threshold adjustment Description Tire Color Type Head...

Page 8: ...uded in the kit sold by FORMULA CAUTION Do not use lubricants other than those recommended above Use of other lubricants may damage the fork and make it unsafe Threadlocker for screws Apply a liberal...

Page 9: ...8 Insert the hose inside the hose clamp 8 Tighten to 2 3 Nm 3 USE GENERAL SAFETY NOTE Do not keep the fork fully at the end of the race for a period exceeding 10 days If that happens you can verify t...

Page 10: ...13 Connect the end 14 of the pump to fork valve 15 so that pressure gauge 16 will read the pressure CAUTION Do not over tighten the pump 14 as the seal will be damaged WARNING The maximum allowable pr...

Page 11: ...e solvents and degreasing pro ducts that may damage fork components http support formula suspension com Use genuine spare parts and lubricants recommended by Formula 4 1 Modifying fork travel To modif...

Page 12: ...move the lower leg by 6 pull ing it up Push the piston 7 fully inside the cylinder Remove the retention ring 8 with a small flat blade screwdriver 9 Remove the entire sleeve 7 with the piston and spri...

Page 13: ...d spring assembly 7 back into the lower leg The piston assembly should be at the same height as the cylinder Install cap 10 into the lower leg with the larger circumference on top Secure the cap with...

Page 14: ...lign the keyway on the two piston assemblies 7 15 Install the lower legs 6 Be extremely careful not to damage or bend the dust seals 16 Repla ce them if they are damaged in any way Before placing the...

Page 15: ...violent rebound after bum ps Rebound damping insufficient Increase rebound damping Steerer tends to close when turning Excessive rebound damping Decrease rebound damping Fork slow during extention or...

Page 16: ...oduct under warranty WARRANTY CONDITIONS AND LIMITATIONS 1 The manufacturer guarantees its products to be free from defects in materials or workmanship for 24 months from the date of purchase You must...

Page 17: ...ble and or are not suitable and or are not expressly authorized are used d Lack of appropriate or reasonable maintenance or storage washing with harsh materials use of corrosive agents prolonged expos...

Page 18: ...osa 63 59100 Prato Italia Tel 39 0574 603 609 Fax 39 0574 611 046 Information may be enhanced for improvement without prior notice All rights reserved Le informazioni possono essere modificate senza p...

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