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Formula srl

Via Erbosa, 63 - 59100 Prato (Italia)

Tel. +39 0574 603 609

Fax +39 0574 611 046

Information may be enhanced for improvement without prior notice.  All rights reserved.

Le informazioni possono essere modificate senza preavviso. Tutti i diritti riservati.

REV. Giugno 2013

Summary of Contents for R1 Racing

Page 1: ...MANUALE ISTRUZIONI OPERATING MANUAL MANUEL D INSTRUCTIONS BETRIEBSANLEITUNG MANUAL DE INSTRUCCIONES...

Page 2: ...property of their res pective owners TORX est une marque d pos e de CAMCAR TEXTRON INC Toutes les marques appartiennent aux pro pri taires respectifs TORX ist ein registriertes Warenzeichen der CAMCAR...

Page 3: ...Directs your attention toward unsafe practices which could result in damage to the equipment or minor injury WARNING Directs your attention toward unsafe practices which could result in personal inju...

Page 4: ...ace of the disc rotors with your bare hands as the natural oils on your skin can compromise performance Always wear clean latex gloves when handling the disc rotors Test the brakes and your braking te...

Page 5: ...wing it to come to a full stop taking the required precautions before considering the system broken in and fully efficient The efficiency of the brakes depends on many factors which FORMULA SRL has no...

Page 6: ...th the DOT4 brake fluid please refer to the safety sheet available on the internet at http support formula brake com General lubricants Use silicon grease for EPDM seals FORMULA SRL recom mends UNISIL...

Page 7: ...the torque settings are correct by using a torque wrench The range of FORMULA disc brakes includes the following models I S MONOLITHIC BRAKE DISC Place brake disc 1 with the markings facing outwards o...

Page 8: ...ated rods of a thickness gauge in the empty space on the opposite side FORMULA SRL considers a play that is the sum of 0 20 mm as shown in the figure as acceptable Replace the brake disc if this value...

Page 9: ...Fix the pump body 4a by mounting the collar 5a so that the indication UP faces the upper part as shown in the figure First tighten the upper screw 5 to a torque setting of 2 5 3 Nm 5 and then screw 5...

Page 10: ...and the brake caliper Fit the caliper to the fork proceeding as follows INTERNATIONAL STANDARD MOUNT OR SIMILAR WARNING DO NOT DISASSEMBLE OR ATTEMPT MODIFY THIS NEW FORMULA SRL PRODUCT Service on thi...

Page 11: ...ure that medium strength Loctite is applied when reassembling and that the correct torque wrench settings are used CAUTION Make sure the washers are installed before assembling the fasteners CAUTION W...

Page 12: ...ads without force or any interfer ence Tighten the screws 24 with a 5mm hex socket wrench Pull the pump lever 2 3 times to center the caliper Keep the pump lever pulled and tighten the screws 24 with...

Page 13: ...WITHOUT TFRA To position lever 29 distance B to meet your needs adjust screw 30 with a 2 mm Allen wrench WARNING The head of adjuster screw 30 must protrude at least 0 5 mm from the threaded insert 2...

Page 14: ...from the end of the pin 36 Loosen the fixing pin 36 of the pads using a TORX T15 spanner Remove the pads 40 and the spring Carefully clean the pistons inside the caliper using a brush soaked in isopro...

Page 15: ...g 38 back in place BEDDING IN PROCEDURE WARNING All FORMULA brake systems re quire a break in bedding in period to obtain top performance We recommend running the bike on a flat surface at a speed of...

Page 16: ...system is necessary WARNING ISOPROPYL ALCOHOL is recommended to clean the disc brake The use of any other product may be hazardous to the user WARNING Do not touch the rotor right after its use as it...

Page 17: ...try and UCI sanctioned downhill races c Use of materials or spare parts that do not carry the FORMULA trademark for braking systems FORMULA SRL shall not guarantee conformity safety servi ce life and...

Page 18: ......

Page 19: ...to Italia Tel 39 0574 603 609 Fax 39 0574 611 046 Information may be enhanced for improvement without prior notice All rights reserved Le informazioni possono essere modificate senza preavviso Tutti i...

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