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Figure 6

Figure 7

6

DAILY MAINTENANCE

1.  It is recommended to let forms cool for one-half hour, from the laser printer, before folding and seal-

ing.  This allows toner to set on the forms, and static electricity to discharge.  A 402 Series Jogger is 

recommended for best results.  The Jogger squares the forms and dissipates heat and static electricity 

created by laser printers.

2.  If toner builds up on the metal sealer rollers, clean the rollers with a lint-free cloth dampened spar-

ingly with a mild household cleaner.

3.  Clean in-feed wheels and fold rollers with Formax-recommended roller cleaner & rejuvenator (Formax 

part #203) to remove paper dust and toner.  A damp cloth with water is the best alternative. 

CAUTION:

 

Do not use any chemicals other than the roller cleaner & rejuvenator or water.

TROUBLESHOOTING

A. Clearing Paper Jams:

WARNING: Turn machine off and unplug cord from its receptacle.
1. If a jam occurs between the metal rollers remove any remaining forms from the hopper. 

2. Open the top cover and remove the upper fold plate. 

3. Remove the jam clearing handle (located under the upper fold table), apply the handle to the upper 

metal roller (figure 6) and turn clockwise until the paper jam is clear. NOTE: Do not turn the roller 

counter-clockwise to force the forms to exit: rollers may be damaged. 

4. Remove the damaged form, return tool to holder and reinstall upper fold plate. 

5. Reinstall cover and press the black reset button (figure 7).

If a jam occurs in the fold plates, remove fold plate and remove paper.  Reinstall fold plate.

Summary of Contents for FD 1502Plus AutoSeal

Page 1: ...FD 1502Plus AutoSeal OPERATOR MANUAL FIRST EDITION 6 2014...

Page 2: ......

Page 3: ...TION 1 SPECIFICATIONS 1 UNPACKING AND SET UP 2 CONTROL PANEL 3 OPERATION 3 FOLD PLATE ADJUSTMENT 4 5 SETTING CUSTOM FOLDS 5 DAILY MAINTENANCE 6 TROUBLESHOOTING 6 7 INSTALLING OPTIONAL FLOW STRAPS 8 DE...

Page 4: ......

Page 5: ...there is shipping damage do not discard the box 2 CAUTION Two people are required to lift the machine out of the box 3 Place the jam clearing handle into the the holder which is mounted to the machine...

Page 6: ...ment studs see arrows and tighten the four thumbscrews provided Figure 1b Figure 1b Figure 1a Tab and slot 3 Install outfeed wheels Fig 1c by inserting the right side spring loaded into the right side...

Page 7: ...start button Adjust fold plates if necessary see fold plate adjustment on page 4 5 Push the paper feed lever down and load paper neatly stacked and squared onto the in feed table Paper can be stacked...

Page 8: ...e two thumbscrews and slide the bar up If the fold is too short loosen the thumbscrews and slide the bar down NOTE The bar should be on the same marks on each side 3 For quick setup of C Z Uneven C an...

Page 9: ...length of panel A B 2 Adjust the upper fold plate so that the bar lines up with the measurements of panel A B for example if panel A B is 10 1 2 long move the bar up or down so that it lines up with t...

Page 10: ...oth with water is the best alternative CAUTION Do not use any chemicals other than the roller cleaner rejuvenator or water TROUBLESHOOTING A Clearing Paper Jams WARNING Turn machine off and unplug cor...

Page 11: ...ig 7 near the power cord inlet to reset the breaker E Ready light is blinking red 1 Check to see that the top cover is installed properly 2 Check that the photo eye located before the metal sealer rol...

Page 12: ...12 Figure 13 5 Repeat process on other side Figure 13 shows two straps in place Flow Strap 1 Optional Flow Straps can be used when processing thicker paper stock To install fold over 1 2 inch of stra...

Page 13: ...DETERMINING FOLD TYPE Two Standard Folds 11 Z 11 C Refer to page 5 for custom fold setup 11 Z Fold 11 C Fold Leading glue edge Leading glue edge 11 Z Fold 11 C Fold Glue Glue Glue Glue 8 9...

Page 14: ...leading edge of the pressure seal form 3 If the folds on this test sheet do not line up with the perforated folds on the form the fold plates need to be adjusted up or down to make the folds line up R...

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