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D. Machine Plugged in, no Power:

1. Turn machine on.
2. Check wall outlet.
3. Press the circuit breaker (figure 5).
4. If the display screen on the control board is not on, then check the green power light on the power board. 

    To view the green power light, open the operator side cover and look though the air slots in view of the 

    power board. If that light is on there’s a loose wire or connector not connected.

E. Power on, Machine does not Work:

1. If the green power light is not on at the power board check the circuit breaker (figure 5), then troubleshoot

    back to where you have power.
2. If the display screen reads “COVER OPEN,” ensure that the operator and top covers are closed properly.
3. If the display screen reads “PAPER OUT,” load paper into hopper.
4. If the display screen reads “FAULT,” then the photo eye has detected the presence of paper for 

    more than half a second. Remove the jammed paper, then press the counter reset button to reset

    the fault. If there is no paper jam, check for proper operation of the photo eye.

F. Photo Eye Adjustment:

There is a single photo eye, just upstream from the pressure rollers, used for both counting and fault detection 

(doubles).  There is another photo eye, at the end of the paper tray extension. This is used for detecting 11” 

paper or 14” paper. There are 2 sets of lights that will allow you to adjust the sensitivity of the photo eyes.

The first set of lights on the left is used to adjust the photo eye sensitivity, for the fault detection. There are 

three lights to help you do this. The first is a red light (low signal). The second is a green light (good signal). 

The last is a red light (excess signal). These lights can be viewed by opening the operator side cover.

The second set of lights on the right is used to adjust the photo eye sensitivity, for the paper detection. There 

are three lights to help you do this. The first is a red light (low signal). The second is a green light (good signal). 

The last is a red light (excess signal). These lights can be viewed by opening the operator side cover.

The photo eyes can be adjusted using the two small blue square boxes on the control board. They have screw 

slots in them for delicate adjustment. The first one on the left is for the fault detection and the second one to 

the right is used for the 14” paper detection. To adjust, place a form on top of the photo eye and change the 

setting on the small blue box until the red light (excess signal) just turns to the green light (good signal).

G. Misfeeding of Forms:

1. Clean the feeder wheels.
2. Adjust the skew adjust.
3. Turn forms upside down and rotate 180 degrees and place in hopper (Z” fold forms only).

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H. Double Feeding:

If double feeding occurs, try the following steps:
1. Jog the forms to reduce static build up and to make sure the forms are not stuck together.
2. Clean the infeed wheels with a cloth dampened with a mild household cleaner.
3. Ask the technician to adjust the gate tip.

Summary of Contents for AutoSeal FD 2052

Page 1: ...FD 2052 AutoSeal OPERATOR MANUAL FOURTH EDITION 12 2007...

Page 2: ...1 UNPACKING AND SET UP 1 2 CONTROLS 2 OPERATION 3 CUSTOM FOLDS 3 4 Measuring Fold Lengths 3 Custom Fold programming 4 BATCH COUNTING 4 5 DAILY MAINTENANCE 5 TROUBLESHOOTING 6 7 DETERMINING FOLD TYPE 8...

Page 3: ...ms Weight 90 lbs Power supply FD Model 120 volts 60 Hz 3 5 amps FE Model 240 volts 50 Hz 3 5 amps UNPACKING AND SETUP 1 Check package for shipping damage If there is shipping damage do not discard the...

Page 4: ...st Allows one form to be folded Counter Reset Resets counter and resets faults Display Screen Displays all current functions Standard Folds Menu The Standard Folds Menu consists of three folds Letter...

Page 5: ...ired setting SETTING CUSTOM FOLDS Example 1 Uneven Z a Measure the length of panel A B b Measure the length of panel B c Enter these measurements according to the instructions on next page Example 2 U...

Page 6: ...nter the manual batch counting mode press the Batch Count button and select MANUBATCH by pressing the button Fig 3a 2 Select the number of sheets to be folded by pressing the or buttons Fig 3c then pr...

Page 7: ...counting program selected will remain on after the job is processed You must press the Batch Counting button to turn off the light and cancel the batch count setting Sheets Number of sheets of paper i...

Page 8: ...ng tool located under the top fold table apply the tool to the upper metal roller gure 4 and turn clockwise until the paper jam is clear Caution Do not apply excessive force or rollers may be damaged...

Page 9: ...he photo eyes The rst set of lights on the left is used to adjust the photo eye sensitivity for the fault detection There are three lights to help you do this The rst is a red light low signal The sec...

Page 10: ...8 DETERMINING FOLD TYPE Two Standard Folds 11 Z 11 C Refer to Operator Manual for custom fold setup 11 Z Fold 11 C Fold Leading glue edge Leading glue edge 11 Z Fold 11 C Fold Glue Glue Glue Glue...

Page 11: ...leading edge of the pressure seal form 3 If the folds on this test sheet do not line up with the perforated folds on the form the fold plates need to be adjusted up or down to make the folds line up...

Page 12: ...e conveyor 5 Install the conveyor mounting bolts gure 7 5 Attach the conveyor to the 2052 6 Install the stacker wheel assembly into the holes indicated below gure 8 7 Adjust the stacker wheels to conv...

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