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  Improper treatment of generator can damage the unit and shorten its life.

 

service center.

 

WARNING!

Do not bypass any safety device.  Moving parts are covered with guards.  Make sure all protective covers are in place.

Never transport or make adjustments to this unit while it is running.

Never insert objects through cooling slots.

WARNING!

Never operate this unit if there are any broken or missing parts and only use 

PULSAR PRO-

DUCTS INC. 

replacement parts specifically designed for this unit.

Only use this unit as it is intended or serious injury or death could result.

SAFETY RULES

Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment.

Decreasing governing speed adds an excessive load and can damage equipment.

Only when operating at the preset governing speed will this generator supply the correct rated frequency and voltage.

WARNING!

Never modify this unit in any way or modify governed speed.

Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or 

feet are wet.

Always keep the generator dry.  Never operate generator in rain or under wet conditions.

Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel work.

Never plug electronic devices into generator having frayed, worn, or bare wires.  Never touch bare wires or make 

contact with receptacles.

 

generator at all times.

  If using the generator for back up power, notify the utility company.  

 

install a transfer switch.  Failure to isolate the generator from the power utility could result in serious injury or death to 

electric utility workers.

WARNING!

This generator produces a very high voltage which could result in burn or 

electrocution causing serious injury or death.

  Only operate generator on a level surface.

  Always connect the nut and ground terminal on the frame to an appropriate ground source.

WARNING!

Generator must be properly grounded to prevent electrocution.

PROP 65 WARNING:

 This product contains chemicals known to the state of California to cause cancer and birth defects or 

other reproductive harm.

Summary of Contents for FG2500i

Page 1: ...ine OPERATOR S MANUAL Model FG2500i Warning The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm www fordpower cc FG2500iS ...

Page 2: ...tem 11 Adding Fuel 11 Adding Checking Oil 12 Operation 13 Grounding the Generator 13 How to Start Engine 13 How to Stop Engine 14 Attaching Electronic Devices 14 Charging a 12 Volt Battery 15 AC Parallel Operation 16 Don t Overload Generator 17 Wattage Reference Guide 17 Maintenance 18 Maintenance Schedule 18 Checking Spark Plug 19 Changing Oil 20 How to Clean Air Filter 21 How to Clean Fuel Filte...

Page 3: ...lacement 92cc Engine Type Single cylinder 4 Stroke OHV Air Cooled Engine Oil Type SAE 10W30 Engine Oil Capacity 350ml 11 8oz Fuel Tank Capacity 4 5L 1 18Gal camping equipment lighting or serve as a back up power source during power outages Date of Purchase Model Number Serial Number Record the following information below for service or warranty assistance 220V 50Hz This generator is an engine driv...

Page 4: ...result in serious injury or death WARNING Safety Instructions Using a generator indoors WILL KILL YOU IN MINUTES Carbon monoxide gas is a poisonous odorless gas that can cause headache confusion fatigue nausea fainting sickness seizures or death If you start to experience any of these symptoms IMMEDIATELY get fresh air and seek medical attention Install a battery operated carbon monoxide alarm nea...

Page 5: ... spark plug wire and make sure the fuel tank is empty with the 3 in 1 switch is turned to the off position WARNING Never exceed generators wattage amperage capacity This could damage the generator and or connected electrical devices WARNING Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator To avoid recoil pull starter cord slowly...

Page 6: ...enerator electronic devices or any cord while standing in water while barefoot or when hands or feet are wet Always keep the generator dry Never operate generator in rain or under wet conditions Use a ground fault circuit interrupter GFCI in a damp or highly conductive area such as metal decking or steel work Never plug electronic devices into generator having frayed worn or bare wires Never touch...

Page 7: ...Air Vent G Fuel Cap H Recoil Starter I Control Panel J Oil Warning Light K Overload Indicator Light L AC Pilot Light M 3 in 1 Start Switch RUN OFF and Choke N Economy Switch Q Parallel Outlets R Ground Terminal S 12V DC Port CH O K E O FF O USB Outlet 5VDC 1 5A P 230V AC Outlet RUN o H E F G S I N ...

Page 8: ...ight If the engine overload indicator light comes on the generator s wattage amperage capacity has been exceeded by connected electrical devices or by a power surge When this occurs the green AC Pilot Indicator Light will go off The engine will continue to run but the red Engine Overload Indicator Light will stay on and power will no longer be supplied to connected electronic devices Oil Warning I...

Page 9: ...c devices until the load is within the specified rated output To re establish power return the DC Circuit Breaker back to the ON position CAUTION If the DC Circuit Breaker turns off again stop using the generator immediately and consult a qualified electrician or small Engine repair shop Engine Economy Control When the Engine Economy switch is turned to the ON position the economy control unit aut...

Page 10: ...ted ground faults Only operate generator on a level surface Always connect the nut and ground terminal on the frame to an appropriate ground source WARNING Generator must be properly grounded to prevent electrocution ON OFF Note The Economy switch must be turned to the OFF position when using electronic devices that require a large starting current such as a compressor Parallel Outlets Located jus...

Page 11: ...a very high voltage which could result in burn or electrocution causing serious injury or death Connecting Generator to an Electrical System If connecting generator to a building s electrical system for standby power The power from the generator must be isolated from the circuit breaker or alternative power source The connection must comply with all electrical codes and applicable laws Never direc...

Page 12: ...gine Insert a funnel into the crankcase dipstick hole and carefully add the specified amount of 4 Cycle engine oil SAE 10W 30 to empty reservoir until or oil reaches the outer edge of the oil fill hole crankcase dipstick hole To check oil set generator on a level surface wipe dipstick clean then reinsert dipstick without re threading Remove the crankcase dipstick Recommended Oil SAE 10W 30 Oil Cap...

Page 13: ... to the ON position Turn the 3 in 1 Start Switch to CHOKE Pull recoil handle starter cord slowly until resistance is felt then pull rapidly Let engine run for several seconds and then gradually as engine warms up turn the 3 in 1 Start Switch to the RUN position Note To start the generator with the Economy switch in the ON position Disconnect all electrical loads from generator If ambient temperatu...

Page 14: ...the fuel cap Air Vent to the OFF position How to Attach Electronic Devices 1 Before Starting generator Make sure the generator is grounded see page 10 for instructions Make sure the attached load is within the generator rated output and the receptacle s rated current Make sure all electrical cords and receptacles are in good condition Make sure all electronic devices are turned OFF before plugging...

Page 15: ...our with a hydrometer to prevent overcharging and to test the battery s condition Be careful to follow the hydrometer manufacture s instruction Do not disconnect battery clamps while charging Batteries produce explosive gasses Disconnecting the battery clamps while charging could spark and ignite Do not charge battery in an enclosed area Never smoke while charging the battery or operating or fueli...

Page 16: ... devices that have a damaged cord or plug If an appliance begins to operate abnormally becomes sluggish or stalls turn off and disconnect appliance immediately The appliance may have a fault or its rated load capacity exceeds the power supply of the generator To avoid damage to generator or electronic device do not connect a load to the generator if its electrical rating exceeds that of the recept...

Page 17: ...0 Washing Machine 1150 3400 Gas Clothes Dryer 700 2500 Wattage Reference Guide Wattages listed are just approximations Check electronic device for actual wattage Don t Overload Generator Make sure you can supply enough rated watts for all electronic devices connected to the generator Rated watts refer to the power a generator must supply to keep a device running Surge watts refer to the power a ge...

Page 18: ...se debris If dirt is caked on use a soft bristle brush Inspect the work area for hazards After Each Use Follow the following procedure after each use Shut off engine Store unit in a clean and dry area WARNING After First 5 Hours Change Oil After 8 Hours or Daily Clean Debris Check Engine Oil Level 6 Months 100 hr Use Check and Clean Air Filter Element Service more often under wet or dusty conditio...

Page 19: ...rk plug should be replaced annually Reconnect spark plug wire Replace spark plug cap then replace cap Standard Spark Plug E6TC E6RTC BPR6HS Spark Plug Gap 0 6 0 7mm 0 024 0 028 in Spark Plug Torque 20 0Nm 14 8ft lb Carburetor Adjustment The carburetor is low emission and is equipped with a non adjustable idle mixture valve If adjustment is needed contact an authorized dealer 0 6 0 7mm Oil Recommen...

Page 20: ...enerator to collect used oil Allow oil to drain completely Return generator to a level surface Crankcase Dipstick hole Use a clean rag to wipe up any spilled oil Replace crankcase dipstick Reinstall outer casing side cover and tighten screws Recommended Engine Oil SAE 10W 30 Recommended Engine Oil Grade API Service SE type or higher quality of engine oil Engine Oil Quantity 0 35L 0 924 US gal Make...

Page 21: ...e damp but not dripping Do not run the generator without reinstalling the foam element or excessive piston and cylinder wear may result CAUTION Remove screws then remove the muffler cover as shown Install the outer casing and tighten the screws Allow hot components to cool before touching WARNING Avoid contacting hot areas of this unit OIL Check the muffler screen and spark arrester for damage If ...

Page 22: ...must be Shipped Run and Stored in the upright position as seen For semi long term storage add fuel stabilizer to prevent stale fuel from causing acid and gum deposits in the fuel system For long term storage drain the fuel and carburetor in this image prevent fuel spillage Fuel vapor or spilled fuel may ignite Storage and Trans p ortation of th e Generator When transporting the generator turn the ...

Page 23: ...n MAINTENANCE CH O K E O FF Remove the spark plug and pour about 1 teaspoon of 10W30 Engine oil into the spark plug hole Reinstall the spark plug With the 3 in 1 switch in the OFF position pull the recoil starter cord several time to coat the cylinder walls with oil Slowly pull the recoil starter until you feel the engine build compression when you feel resistance Leave the engine in this state as...

Page 24: ...ts and runs rough 1 3 in 1 switch set to OFF 2 Dirty Air filter 3 Clogged fuel filter 4 Out of fuel or Stale fuel 5 Spark plug wire disconnected from spark plug 6 Bad spark plug 7 Water in fuel 8 Overchocking 9 Low oil level Engine lacks power 1 Generator is overloaded 2 Clogged fuel filter 3 Dirty Air filter 4 Engine needs servicing 1 See pg 17 Don t overload generator 2 Clean or replace fuel fil...

Page 25: ...G R W 22AWG Bl 22AWG Bl 22AWG O 22AWG Bu 22AWG R 22AWG R 16AWG R 16AWG R 16AWG R 20AWG R 20AWG Bu 14AWG Bu 14AWG Bu 14AWG Bu 14AWG W 14AWG R 14AWG W 14AWG R 14AWG R 14AWG W 22AWG W 22AWG W 22AWG Br 22AWG Bl 22AWG Gr 22AWG Bl 22AWG R 22AWG Y 22AWG Bu 22AWG socket P Ignition Coil Y G 14AWG Spark plug inverter block Y G 14AWG W 22AWG W 22AWG W 22AWG Br 22AWG Bl 22AWG Gr 22AWG Bl 22AWG O 22AWG Bu 22AW...

Page 26: ...ear 2 Limited coverage on generator engine and electrical components parts only Personal use means personal residential household use or recreational use by the retail consumer Commercial use means all other uses including commercial construction or other income producing purposes Once a generator has been used for commercial purposes it shall thereafter be considered as a commercial use generator...

Page 27: ... to the original purchaser Refurbished used demonstration or floor models are not covered by this warranty Products purchased from on line auction websites such as ebay are not covered under this warranty Products used for commercial use are not covered under this warranty How to Obtain Warranty Service Take the original receipt and product to the place of purchase or mail the original receipt and...

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