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Power Management

Start engine without anything connected to generator.
When engine has stabilized, plug in and turn on first load. It is strongly recommended to plug in devices with the largest 
output first and the smallest output last to help prevent overloading the generator.
Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next load.

Cold Weather Operation

Under humid conditions where temperatures drop to 40ºF (4ºC) the carburetor and/or crankcase breather system may begin 
to freeze. To prevent icing take the following steps:
1. Replace any old fuel with clean, fresh fuel.
2. Use synthetic 5W-30 or SAE 5W-30 engine oil.  Check oil daily or after every 8 hours of use.
3. Turn fuel valve to the open position.
4. Ensure generator is serviced according to the maintenance schedule under “Maintenance” section of manual.
5. Shelter unit from elements.

Charging a 12 Volt Battery (See Fig 15)

This generator can be used to charge a 12 volt automotive or storage battery by taking the following steps:

Inspect fluid level of the battery cells.
Add ONLY distilled water to any cell where fluid level is low. Never add tap water.
Use a wire brush to clean battery terminals if corroded.
Connect the Battery Charging Cable Connection Plug to the 12 Volt D.C. Receptacle.
Connect the red cable clamp to the positive (+) battery terminal.
Connect the black cable clamp to the negative (-) battery terminal.
Start generator engine. Let engine run while battery charges.
Battery is considered fully charged when the gravity of its fluid is 1.260 or higher when measured by a hydrometer. It is 
strongly recommended to use a hydrometer to test for battery charge and condition. Be careful to follow the hydrometer 
manufacturer’s instruction.

OPERATION

16

Fig 15

Fig 14

To Balance the Load 

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Summary of Contents for F10360R991

Page 1: ...el FG4650 www fordpower cc OPERATOR S MANUAL ITEM F10360R991 Warning The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ...

Page 2: ...tor to an Electrical System 11 Operation 12 How to Start Engine 12 Grounding the Generator 12 How to Stop Engine 13 Receptacles 13 Don t Overload Generator 14 Wattage Reference Guide 15 Charging a 12 Volt Battery 16 Cold Weather Operation 16 Maintenance 17 Maintenance Schedule 17 Engine Maintenance 17 Maintaining Fuel Valve 17 Changing Oil 18 How to Store 20 Troubleshooting 21 Diagrams 22 Warranty...

Page 3: ... services inquiries you can contact us by internet at www fordpower cc or write to us at The emissions control system for this generator is compliant with all standards set by the Environmental Protection Agency AC Output Rated Wattage 3600W 3 6kW Rated Voltage 120V Rated Frequency 60Hz Rated Ampere 30A Rated Output 3 6kVA Maximum Output Engine 4 65kVA 208cc OHV 4 Stroke Air Cooled Engine Oil 10W3...

Page 4: ...f serious injury avoid attempting to lift the generator alone WARNING Safety Instructions Using a generator indoors WILL KILL YOU IN MINUTES Carbon monoxide gas is a poisonous odorless gas that can cause headache confusion fatigue nausea fainting Never use indoors in a covered area or in a confined space even if doors and windows are open Keep exhaust from this unit from entering a confined area t...

Page 5: ... If unit has been running then the fuel cap is under pressure remove slowly To keep fuel from spilling secure unit so it cannot tip while operating or transporting When transporting unit disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve turned to the off position WARNING Never exceed generator s wattage amperage capacity This could damage the generator...

Page 6: ...enerator will supply the correct rated frequency and voltage WARNING Never modify this unit in any way or modify governed speed Never handle the generator electronic devices or any cord while standing in water while barefoot or when hands or feet are wet Always keep the generator dry Never operate generator in rain or under wet conditions Use a ground fault circuit interrupter GFCI in a damp or hi...

Page 7: ...ATURES A B C E F A Engine ON OFF Switch Must be ON to start engine B Hour Meter C One 120V AC 20 Amp GFCI Duplex Receptacle D One 120V AC 30 Amp Twist Lock L5 30R E 12V DC Receptacle F Circuit Protectors D ...

Page 8: ...K J G I H N O M P G Fuel Tank Vapor Vent H Handle I Control Panel J Choke Lever K Recoil Starter Grip L Air Filter M Support Foot N Fuel Tank O Fuel Valve ON OFF P No Flat Foam Filled Tires Q Oil Fill and Dipstick Q ...

Page 9: ...the sides of the box being careful to avoid hitting the generator 4 Leave generator on box to install wheel assembly Packing List Check all loose parts to the following list Contact your dealer if any loose parts are not included Description Qty Generator 1 Operator s manual 1 Product registration card 1 4 Cycle engine oil SAE10W 30 Toolkit Spark Plug Wrench Phillips screwdriver 10mm Combination W...

Page 10: ...neath to support Line up holes on the support leg bracket to the holes on the front of the generator frame Attach the support leg using M8 screws 2 Attaching Wheels See fig 2 Installing Support Leg See fig 3 Fig 2 Fig 1 Place generator on a level surface Remove the crankcase dipstick to ensure you do not overfill the engine Insert a funnel into the crankcase dipstick hold and carefully add 4 Cycle...

Page 11: ...er you must use a qualified electrician to install a transfer switch Failure to isolate the generator from the power utility could result in serious injury or death to electric utility workers WARNING This generator produces a very high voltage which could result in burn or electrocution causing serious injury or death Connecting Generator to an Electrical System a transfer switch The power from t...

Page 12: ...from generator To avoid recoil pull starter cord slowly until resistance is felt then pull rapidly WARNING Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which could result in injury Always start the engine and let it stabilize before connecting any electronic devices Disconnect all electronic devices before stopping the engine WARNING Never start or stop engine ...

Page 13: ...d extension cords in good condition with generator receptacles Follow each load manufacturer s power rating recommendation when selecting receptacle This generator is equipped with the following receptacles One 120 Volt AC GFCI 20 Amp duplex receptacle with green LED ON indication light One 120 Volt AC 30 Amp L5 30R Twist Lock receptacle How to Stop Engine See fig 11 13 13 Fig 7 Fig 8 Fig 10 Fig 9...

Page 14: ...he knees not your back to avoid injury Don t Overload Generator Make sure you can supply enough rated watts and surge watts for all electronic devices connected to the generator Rated Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them into this generator Damage may result if the equipment is not designed to operate within a 10 voltage v...

Page 15: ...rge Watts 75W Light Bulbs 75 each 75 each 18 CU Ft Refrigerator Freezer 800 2200 Furnace Fan HP 800 2350 Sump Pump HP 1000 2000 Water Pump HP 1000 3000 Heating Cooling 650 800 Table Fan Dehumidifier 800 2000 Window AC 10k BTU 1200 3600 Central Air 10k BTU 1500 6000 Electric Blanket 400 400 Space Heater 1800 1800 Kitchen Blender 300 900 Toaster 2 slice 1000 1600 Coffee Maker 1500 1500 Electric Rang...

Page 16: ...spect fluid level of the battery cells Add ONLY distilled water to any cell where fluid level is low Never add tap water Use a wire brush to clean battery terminals if corroded Connect the Battery Charging Cable Connection Plug to the 12 Volt D C Receptacle Connect the red cable clamp to the positive battery terminal Connect the black cable clamp to the negative battery terminal Start generator en...

Page 17: ...e Store unit in a clean and dry area WARNING After First 5 Hours Change Oil After 8 Hours or Daily Clean Debris Check Engine Oil Level Annually 25 hr Use Check and Clean Air Cleaner Change Engine Oil Service more often under dirty or dusty conditions Check Muffler and Spark Arrester Annually 100 hr Use Service Spark Plug Replace with NGK BP6ES Champion N9YC or equivalent Service Fuel Valve Inspect...

Page 18: ...ainage plug and allow oil to drain completely Reinstall oil drainage plug tighten securely To clean remove the air filter cover Carefully pull the air filter out by lifting up along the edges Remove dirt from filter by tapping on it or having it blown out Replace with new filter annually Reinstall air filter so that it seals and replace air filter cover A dirty air filter will reduce the life span...

Page 19: ...uld only be serviced by an authorized dealer Carburetor Adjustment The carburetor is low emission and is equipped with a non adjustable idle mixture valve If adjustment is needed contact an authorized dealer Replacing Fuel Filter See Fig 20 Occasionally the fuel filter may become clogged and need replacing To purchase a replacement fuel filter contact PULSAR customer service or your local small En...

Page 20: ... fuel valve knob through the valve holder bracket allowing you to access the petcock When the fuel has drained from the tank close the fuel valve and reinstall fuel line securely on petcock Reinstall the fuel valve knob in the valve bracket Push forward until knob snaps securely into position Remove the fuel line that leads to the carburetor from the petcock by squeezing the ends of the hose clamp...

Page 21: ...ter in fuel 8 Fuel valve is in OFF position 9 Over choking 10 Low oil level 11 Rich fuel mixture 12 Intake valve stuck open or closed 13 Loss of engine compression 14 Dead battery 15 Engine has flooded 1 Turn switch to ON 2 Replace Air filter 3 Clean or replace fuel filter 4 Replace fuel 5 Reconnect spark plug wire 6 Replace spark plug 7 Drain fuel tank and replace fuel 8 Turn fuel valve to ON pos...

Page 22: ...DIAGRAMS 22 FG4650 Wiring Diagram ...

Page 23: ... components and labor for 90 days Proof of purchase and of maintenance must be provided Personal use means personal residential household use or recreational use by the retail consumer Commercial use means all other uses including business commercial including municipalities construction or other income producing purposes Once a generator has been used for commercial purposes it shall thereafter b...

Page 24: ...he warranty the following services are provided to the consumer Guidance The service center will answer operational technical and maintenance questions for simple procedures that the customer feels they can safely perform Parts If a customer needs a part that can be self installed that part will be shipped free of charge Ground shipping will be applied for part shipment The customer will be respon...

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