Ford Connected Charge Station Installation Manual Download Page 7

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Ford Connected Charge Station Installation manual

1

SKML9J-10C823-BA

1

General information

1.1

Purpose of this document

This document is part of the product and contains informa-
tion for electricians to carry out safe installation in accor-
dance with local regulations, standards, and requirements.

NOTICE

In addition to this document, follow and comply with lo-
cal regulations and standards relating to operation, in-
stallation and environmental protection.

1.2

Using this document

u

 Read this document carefully before installing and
starting the Ford Connected Charge Station.

u

 Keep these instructions ready to hand.

u

 Keep these instructions for future reference.

u

 Pass this manual on to the next owner or user of the
Ford Connected Charge Station.

1.3

Intended use

The Ford Connected Charge Station is designed for charg-
ing electric vehicles in accordance with SAE J1772, charge
Level 2. In this mode, the charge station ensures that:

– The voltage is not applied before the vehicle has been

properly connected.

– The maximum power is calibrated.
– The AC/DC converter is in the vehicle.

1.4

Use of symbols and highlighting

DANGER

This signal word denotes a hazard with a high degree of
risk which, if not avoided, will lead to death or serious in-
jury.

WARNING

This signal word denotes a hazard with a moderate de-
gree of risk which, if not avoided, may lead to minor or
moderate injury.

CAUTION

This signal word denotes a hazard with a low degree of
risk which, if not avoided, will lead to minor or moderate
injury.

NOTICE

This image denotes a special technical feature, or (if not
observed) potential damage to the product.

1.5

Software licenses

This product uses open-source software. Further informa-
tion, such as disclaimers, written offers, and license infor-
mation, is available through the Ford Connected Charge
Station setup app. See also chapter 6.3, "Displaying soft-
ware license information" on page 7.

2

Important Safety Information

2.1

General information

The Ford Connected Charge Station has been developed,
produced, tested, and documented according to the rele-
vant safety regulations and environmental requirements
that apply to your geographical area.
You must only use the charge station in a technically fault-
less condition. Any malfunctions that adversely affect the
safety of persons or of the device must be immediately rec-
tified by a qualified electrician in accordance with applica-
ble regulations and warranty conditions. You are strictly
prohibited from modifying, changing, or manipulating the
device.

NOTICE

Signaling in your vehicle may differ from that described
in this guide. Always read and observe the vehicle man-
ufacturer’s user manual.

2.2

General safety information

WARNING

- You must comply with the locally applicable require-
ments regarding electrical installations, fire protection,
safety regulations, and escape routes at the intended
installation location.
- Hazardous voltages are present within the casing.
- The Ford Connected Charge Station does not have its
own power ON/OFF switch. The protective devices in-
stalled in the power supply system are therefore also
used to disconnect the power supply.
- Inspect the charge station for visual damage before in-
stallation and use. Do not use the charge station if it ap-
pears to be damaged.
- Installation, electrical connection, and initial operation
of the charge station must be carried out by a qualified
electrician.
- The screw-mounted unit cover may only be removed
by qualified electricians.
- Do not remove markings, warning symbols, or the
type-label from the charge station.
- The charging cable may only be replaced by qualified
electricians and in accordance with the installation
manual.
- You are strictly prohibited from connecting other
equipment/devices to the charge station than those for
which the charge station was designed and intended.
- When not in use, store the charging cable in the desig-
nated holder and lock the charging coupling in the re-
mote dock. Loosely wind the charging cable around the
remote dock making sure the cable does not touch the
floor.
- You must make sure that the charging cable and cou-
pling cannot be driven over, trapped, and are protected
from all other hazards.

Summary of Contents for Connected Charge Station

Page 1: ...Installation manual 48A Single Phase Ford Connected Charge Station ...

Page 2: ...GND X2 X1 1 L2 L1 GND 2 3 4 5 1 6 ...

Page 3: ...7 8 9 10 11 12 ...

Page 4: ...13 14 15 16 17 18 ...

Page 5: ...A B C D E F G H AA AB AC AD AE AF AG 0 5 x 3 5 mm 29 mm 36 mm 40 mm T x 6 T x 20 T x 25 3 mm 1 8 Inch 8 mm 3 8 Inch 19 ...

Page 6: ...DIP switch settings 4 5 2 2 Power supply isolation device 4 5 2 3 Dimensioning the lead s cross section 4 5 3 Step by step installation 5 5 3 1 Required tools 5 5 3 2 Installing the mounting bracket 5 5 3 3 Removing the front cover 5 5 3 4 Installing the blind plugs and conduit fitting 5 5 3 5 Installing the charging cable 6 5 3 6 Mounting the rear housing 6 5 3 7 Connecting the grid cable 6 5 3 8...

Page 7: ... Station has been developed produced tested and documented according to the rele vant safety regulations and environmental requirements that apply to your geographical area You must only use the charge station in a technically fault less condition Any malfunctions that adversely affect the safety of persons or of the device must be immediately rec tified by a qualified electrician in accordance wi...

Page 8: ...ageways Do not install the charge station in areas subject to am monia or air containing ammonia Do not install the charge station in a location where falling objects may damage it The charge station is suitable for indoor and outdoor use Do not install the charge station in the vicinity of water jets such as car wash installations high pressure clean ers or garden hoses Protect the charge station...

Page 9: ... kg Installation height Minimally 35 inches above floor level regarding to the bottom of the de vice Minimally 900 mm above floor level regarding to the bottom of the de vice IP protection class NEMA Type 3S IP65 Protection against mechanical impact UL2994 Ambient conditions Operating tempera ture range 40 F to 140 F 40 C to 60 C Storage tempera ture range C 40 F to 185 F 40 C to 85 C Altitude m M...

Page 10: ...ct sunlight and spray to extend its useful life and fault free operation 5 2 Criteria for electrical connection The Ford Connected Charge Station type label indicates the maximum charging current that you can configure The type label on the Ford Connected Charge Station is located on the right The power availability at the service connection determines the maximum permitted charging current A qual...

Page 11: ...rx T25 screwdriver and two screws 6 x 90 mm x 3 inch to mount the bracket on the pole 5 3 3 Removing the front cover Use a Torx T25 screwdriver to remove the three transport safety screws M4 x 16 mm inch from the front cover as shown in Fig 4 and make sure to keep these for later in stallation Fig 4 5 3 4 Installing the blind plugs and conduit fitting 1 Choose the appropriate conduit in accordance...

Page 12: ...grip The upper part has larger screw holes and recesses in which the screws can move freely 5 3 6 Mounting the rear housing Use a Torx T20 screwdriver and two screws M4 x 16 mm to mount the rear housing onto the mount bracket torque 4Nm 3 ft lb Fig 10 5 3 7 Connecting the grid cable To connect the grid cable to the Ford Connected Charge Sta tion 1 Remove any debris such as insulation trimmings fro...

Page 13: ...older out of the box 2 Mark the drill holes by using the rear part of the dock holder as a template 3 Drill two holes 8 mm 5 16 inch in the marked posi tions 4 Push the two dowels 8 x 50 mm 5 16 x 2 Inches firmly into the drill holes 5 Use a Torx T20 screwdriver and two screws 6 x 90 mm x 3 5 inches to mount the dock s rear holder on the wall Fig 16 6 Carefully clip the dock front cover onto dock ...

Page 14: ...tibility To download the User Manual Installation Manual for the Ford Connected Charge Station browse to https owner ford com or www ford ca owners Published October 20 2020 5110776 CL1 WALLBOX FORD INSTALLATION MANUAL SAE 10 Installation checklist Please complete the Ford Connected Charge Station instal lation checklist Variant 1 phase Serial number Material number General preconditions Installat...

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