Ford Connected Charge Station Installation Manual Download Page 13

EN-

US

Ford Connected Charge Station Installation manual

7

SKML9J-10C823-BA

5.3.8

Connecting the HMI cable

1.

Connect the HMI (Human Machine Interface) flat rib-
bon cable, which is attached to the inside of the front
cover, to the main printed circuit board (PCB) as shown
in the figure referenced below.

Fig. 12

CAUTION

Make sure that you secure the front cover in such a way
that it cannot fall while you are fixing the screws. Drop-
ping the cover may damage the product.

5.3.9

Mounting the front cover

1.

Use a Torx T20 screwdriver and ten screws (M4 x 16
mm (¼ inch) to tightly mount the front cover (torque
setting: 5 Nm / 3.7 lb-ft).

Fig. 13

WARNING

Make sure that the front cover seal is correctly seated in
the sealing groove and has not been damaged. Do not
use the unit if the sealing has been damaged or has not
been fully placed into the groove.
When mounting the front cover onto the housing, make
sure that the HMI ribbon cable is placed fully inside the
enclosure, and that the cable cannot get pinched be-
tween the housing and front cover during assembly.

5.3.10 Preparing the design cover

If you want a floor-facing cable entry position, then care-
fully break out the correct knock-out segment for cable en-
trance in the trim cover using pliers or a similar tool.
To get the best result, turn the design cover on its back,
take a pair of pliers and place them on the outermost edge,
as shown in the image below, and then press down care-
fully.

CAUTION

Wear protective gloves and safety glasses when break-
ing out the cable entry area at the predefined position
to avoid injury by edges or burrs.

Fig. 14

5.3.11 Mounting the design cover onto

the housing

Clip the design cover onto the enclosure. When properly
seated, its parts will visibly and audibly snap on.

Fig. 15

5.3.12 Installing the remote dock

NOTICE

You must mount the dock holder so that the lowest
point of the vehicle connector is between 500 mm (20
inches) and 1500 mm (60 inches) above floor level
when stored.

NOTICE

You must make sure that the drill holes are at least 95
mm (4 inches) deep.

1.

Take the mount dock rear holder out of the box.

2. Mark the drill holes by using the rear part of the dock

holder as a template.

3. Drill two holes (8 mm / 5/16 inch) in the marked posi-

tions.

4. Push the two dowels (8 x 50 mm / 5/16 x 2 Inches)

firmly into the drill holes.

5. Use a Torx T20 screwdriver and two screws (6 x 90

mm / ¼ x 3.5 inches) to mount the dock’s rear holder
on the wall.

Fig. 16

6. Carefully clip the dock front cover onto dock’s rear

holder.

Fig. 17

7. To mount the dock-insert onto the dock’s front cover,

use two screws (5 x 12 mm / 1/5 x 4.5 inches) and a
Torx T25 screwdriver (torque: 1.8 Nm / 1.3 lb-ft). (Pic-
ture 22)

Fig. 18

5.4

Safety check

Document the results of the checks and measurements
carried out during initial startup, in accordance with the ap-
plicable installation requirements, and standards. Local
regulations relating to operation, installation, and environ-
mental protection also apply.

DANGER

High voltages.

Danger of fatal electric shock.

6

Commissioning the product

6.1

Preparing to setup the product

1.

Download the FordPass™ app, this will be used to con-
nect your Ford Connected Charge Station to your Ford-
Pass account.

2. Download the Ford Connected Charge Station Setup

app, this will be used to configure the charge station to
your home Wi-Fi.

3. Locate the Station ID and Access Code on the front of

this booklet. You will require these during the setup
process.

4. Make sure that you have a Wi-Fi signal (for the network

on which you want to use the charge station) at the
charge station location.

6.2

Setting up the product

1.

Stand near to your charge station and turn on Blue-
tooth on your smartphone.

2. Start the FordPass™ app.
3. Select More from the FordPass™ navigation bar.
4. Select Your Charge Station.
5. Follow the in-app instructions to complete the setup:
6. Select your Station ID from listed charge stations.
7. Enter your Access Code.
8. Locate, and connect to your Wi-Fi network.

6.3

Displaying software license
information

You can view the open-source software license information
under the About option in the Ford Connected Charge Sta-
tion setup App. You must be logged into the same Wi-Fi
network as the Ford Connected Charge Station. Both de-
vices need to be connected.

7

Decommissioning the product

The Ford Connected Charge Station must be decommis-
sioned by a qualified electrician.

Summary of Contents for Connected Charge Station

Page 1: ...Installation manual 48A Single Phase Ford Connected Charge Station ...

Page 2: ...GND X2 X1 1 L2 L1 GND 2 3 4 5 1 6 ...

Page 3: ...7 8 9 10 11 12 ...

Page 4: ...13 14 15 16 17 18 ...

Page 5: ...A B C D E F G H AA AB AC AD AE AF AG 0 5 x 3 5 mm 29 mm 36 mm 40 mm T x 6 T x 20 T x 25 3 mm 1 8 Inch 8 mm 3 8 Inch 19 ...

Page 6: ...DIP switch settings 4 5 2 2 Power supply isolation device 4 5 2 3 Dimensioning the lead s cross section 4 5 3 Step by step installation 5 5 3 1 Required tools 5 5 3 2 Installing the mounting bracket 5 5 3 3 Removing the front cover 5 5 3 4 Installing the blind plugs and conduit fitting 5 5 3 5 Installing the charging cable 6 5 3 6 Mounting the rear housing 6 5 3 7 Connecting the grid cable 6 5 3 8...

Page 7: ... Station has been developed produced tested and documented according to the rele vant safety regulations and environmental requirements that apply to your geographical area You must only use the charge station in a technically fault less condition Any malfunctions that adversely affect the safety of persons or of the device must be immediately rec tified by a qualified electrician in accordance wi...

Page 8: ...ageways Do not install the charge station in areas subject to am monia or air containing ammonia Do not install the charge station in a location where falling objects may damage it The charge station is suitable for indoor and outdoor use Do not install the charge station in the vicinity of water jets such as car wash installations high pressure clean ers or garden hoses Protect the charge station...

Page 9: ... kg Installation height Minimally 35 inches above floor level regarding to the bottom of the de vice Minimally 900 mm above floor level regarding to the bottom of the de vice IP protection class NEMA Type 3S IP65 Protection against mechanical impact UL2994 Ambient conditions Operating tempera ture range 40 F to 140 F 40 C to 60 C Storage tempera ture range C 40 F to 185 F 40 C to 85 C Altitude m M...

Page 10: ...ct sunlight and spray to extend its useful life and fault free operation 5 2 Criteria for electrical connection The Ford Connected Charge Station type label indicates the maximum charging current that you can configure The type label on the Ford Connected Charge Station is located on the right The power availability at the service connection determines the maximum permitted charging current A qual...

Page 11: ...rx T25 screwdriver and two screws 6 x 90 mm x 3 inch to mount the bracket on the pole 5 3 3 Removing the front cover Use a Torx T25 screwdriver to remove the three transport safety screws M4 x 16 mm inch from the front cover as shown in Fig 4 and make sure to keep these for later in stallation Fig 4 5 3 4 Installing the blind plugs and conduit fitting 1 Choose the appropriate conduit in accordance...

Page 12: ...grip The upper part has larger screw holes and recesses in which the screws can move freely 5 3 6 Mounting the rear housing Use a Torx T20 screwdriver and two screws M4 x 16 mm to mount the rear housing onto the mount bracket torque 4Nm 3 ft lb Fig 10 5 3 7 Connecting the grid cable To connect the grid cable to the Ford Connected Charge Sta tion 1 Remove any debris such as insulation trimmings fro...

Page 13: ...older out of the box 2 Mark the drill holes by using the rear part of the dock holder as a template 3 Drill two holes 8 mm 5 16 inch in the marked posi tions 4 Push the two dowels 8 x 50 mm 5 16 x 2 Inches firmly into the drill holes 5 Use a Torx T20 screwdriver and two screws 6 x 90 mm x 3 5 inches to mount the dock s rear holder on the wall Fig 16 6 Carefully clip the dock front cover onto dock ...

Page 14: ...tibility To download the User Manual Installation Manual for the Ford Connected Charge Station browse to https owner ford com or www ford ca owners Published October 20 2020 5110776 CL1 WALLBOX FORD INSTALLATION MANUAL SAE 10 Installation checklist Please complete the Ford Connected Charge Station instal lation checklist Variant 1 phase Serial number Material number General preconditions Installat...

Reviews: