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Ford 2002 F-250, Owner'S Manual

The Ford 2002 F-250 Owner's Manual is a valuable resource that provides essential information on the features, maintenance, and troubleshooting of this powerful truck. Available for free download at manualshive.com, it ensures users can access the necessary guidance to maximize their driving experience without any hassle.

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F-550 Regular Cab Chassis Cab Dual Rear Wheel

(Fifth Wheel Towing)

Engine

Rear axle

ratio

Maximum GCWR -

kg (lbs.)

Maximum

trailer weight -

kg (lbs.)

4x2 with automatic transmission

6.8L

4.88

10886 (24000)

7484 (16500)

6.8L

5.38

11793 (26000)

8391 (18500)

4x4 with automatic transmission

6.8L

4.88

10886 (24000)

7348 (16200)

6.8L

5.38

11793 (26000)

8255 (18200)

F-550 SuperCab Chassis Cab Dual Rear Wheel

(Fifth Wheel Towing)

Engine

Rear axle

ratio

Maximum GCWR -

kg (lbs.)

Maximum

trailer weight -

kg (lbs.)

4x2 with automatic transmission

6.8L

4.88

10886 (24000)

7348 (16200)

6.8L

5.38

11793 (26000)

8255 (18200)

4x4 with automatic transmission

6.8L

4.88

10886 (24000)

7121 (15700)

6.8L

5.38

11793 (26000)

8029 (17700)

F-550 Crew Cab Chassis Cab Dual Rear Wheel

(Fifth Wheel Towing)

Engine

Rear axle

ratio

Maximum GCWR -

kg (lbs.)

Maximum

trailer weight -

kg (lbs.)

4x2 with automatic transmission

6.8L

4.88

10886 (24000)

7212 (15900)

6.8L

5.38

11793 (26000)

8119 (17900)

4x4 with automatic transmission

6.8L

4.88

10886 (24000)

7076 (15600)

6.8L

5.38

11793 (26000)

7983 (17600)

Driving

150

Summary of Contents for 2002 F-250

Page 1: ...ly 33 Manual heating and air conditioning 34 Lights 36 Headlamps 36 Turn signal control 38 Bulb replacement 39 Driver Controls 45 Windshield wiper washer control 45 Power windows 48 Mirrors 49 Speed control 50 Message center 53 Locks and Security 58 Keys 58 Locks 58 Anti theft system 60 Seating and Safety Restraints 65 Seating 65 Safety restraints 70 Air bags 82 Child restraints 90 Table of Conten...

Page 2: ...8 Engine oil 199 Battery 202 Fuel information 210 Air filter s 227 Part numbers 234 Refill capacities 234 Lubricant specifications 237 Accessories 251 Index 255 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from ...

Page 3: ...rmation on Ford Motor Company and its products visit the following website In the United States www ford com In Canada www ford ca In Australia www ford com au In Mexico www ford com mx Additional owner information is given in separate publications This Owner s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle ...

Page 4: ... the relevant section of this guide before touching or attempting adjustment of any kind Protecting the environment We must all play our part in protecting the environment Correct vehicle usage and the authorized disposal of waste cleaning and lubrication materials are significant steps towards this aim Information in this respect is highlighted in this guide with the tree symbol BREAKING IN YOUR ...

Page 5: ...uctions For your added safety your vehicle is fitted with sophisticated electronic controls Please read the section Air bag in the Seating and safety restraints chapter Failure to follow the specific warnings and instructions could result in personal injury Front seat mounted rear facing child or infant seats should NEVER be used in front of a passenger side air bag unless the air bag can be and i...

Page 6: ...er Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package it may be utilized as an ambulance Ford urges ambulance manufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual Ford Truck Body Builder s Layout Book and the QVM guidelines as well as pertinent supplements For additional information please contact the Truck Bo...

Page 7: ...pped with Power Take Off PTO capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with PTO Middle East North Africa vehicle specific information For your particular global region your vehicle may be equipped with features and options that are different from the ones that are described in this Owner Guide therefore a supplement has been supplie...

Page 8: ...Seat Child Seat Installation Warning Child Seat Lower Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lamps Front Fuse Compartment Fuel Pump Reset Windshield Wash Wipe Windshield Defrost Demist Rear Window Defrost Demist Introduction 8 ...

Page 9: ...ol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning Introduction 9 ...

Page 10: ...respective system inspected immediately Service engine soon If this light illuminates while driving it is a possible indication that one of the engine s emission control systems has failed Check fuel cap if equipped Illuminates when the fuel cap may not be properly installed Continued driving with this light on may cause the Service engine soon warning light to come on Check gage Illuminates when ...

Page 11: ...onal unless the brake warning light also is illuminated Air bag readiness If this light fails to illuminate when ignition is turned to ON continues to flash or remains on have the system serviced immediately A chime will also sound when a malfunction in the supplemental restraint system has been detected Safety belt Reminds you to fasten your safety belt A chime will also sound to remind you to fa...

Page 12: ...eel drive is engaged Door ajar Illuminates when the ignition is in the ON position and any door is open Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on If the indicators stay on or flash faster check for a burned out bulb High beams Illuminates when the high beam headlamps are turned on Key in ignition warning chime Sounds when the key is left in the i...

Page 13: ... the needle will be in the normal range between H and C If it enters the red section the engine is overheating Stop the vehicle as soon as safely possible switch off the engine and let the engine cool Never remove the coolant reservoir cap while the engine is running or hot Odometer Registers the total kilometers miles of the vehicle Instrument Cluster 13 ...

Page 14: ... the ON position If the pointer moves and stays outside the normal operating range as indicated by arrows have the vehicle s electrical system checked as soon as possible Engine oil pressure gauge Indicates engine oil pressure The needle should stay in the normal operating range between L and H If the needle falls below the normal range stop the vehicle turn off the engine and check the engine oil...

Page 15: ...g the transmission fluid is higher than normal operating temperature This can be caused by special operation conditions i e snowplowing towing or off road use Refer to Special Operating Conditions in the scheduled maintenance guide for instructions Operating the transmission for extended periods of time with the gauge in the yellow area may cause internal transmission damage Altering the severity ...

Page 16: ...e to return to normal range If the gauge is operating in the Yellow or Red area stop the vehicle and verify the airflow is not restricted such as snow or debris blocking airflow through the grill If the gauge continues to show high temperatures see your Ford or Lincoln Mercury dealer Instrument Cluster 16 ...

Page 17: ...frequency down up 3 AM FM Press to choose a frequency band in radio mode 4 Memory preset buttons To set a station Select frequency band AM FM tune to a station press and hold a preset button until sound returns 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 5 3 6 7 4 1 2 AM FM 1 2 3 4 Entertainment Systems 17 ...

Page 18: ...ise lower the levels or to move the audio sound from the right to left or the front to back if equipped 7 CLK Clock To set the hour press and hold CLK until CLOCK SET appears in the display Press SEEK to decrease or increase the hours To set the minute press and hold CLK until CLOCK set appears in the display Press TUNE to decrease or increase the minutes TONE CLK VOL PUSH ON TONE CLK Entertainmen...

Page 19: ... the minute press and hold CLK and press TUNE to decrease or increase the minutes 4 Tape AMS In tape mode press and hold to activate Automatic Music Search allows you to quickly locate the beginning of the tape selection being played or to skip to the SCAN BASS TREB BAL FADE SIDE EJ REW FF 1 2 TAPE AMS SEEK TUNE AM FM CLK 1 2 3 4 5 6 FM1 ST 13 14 15 16 17 1 2 3 4 VOL PUSH ON 12 11 10 9 6 5 8 7 CLK...

Page 20: ...band AM FM1 FM2 tune to a station press and hold a preset button until sound returns 8 Dolby威 noise reduction Works in tape mode only Reduces tape noise and hiss press to activate deactivate 9 Scan Press SCAN to hear a brief sampling of all listenable radio stations or all tape selections Press again to stop 10 Tune Works in radio mode only Press TUNE to change frequency down up 11 Seek Press and ...

Page 21: ...d in radio mode 14 Bass Press to decrease increase the bass output 15 Treble Press to decrease increase the treble output 16 EJ Eject Press to eject a tape 17 Cassette door Insert a cassette into the cassette door EJ Entertainment Systems 21 ...

Page 22: ...ress SCAN to move up the radio frequency band SCAN automatically finds a station plays it for five seconds then moves to the next station Press again to stop Tape CD Press SCAN to sample tape CD selections for eight seconds Press again to stop 3 CD Door Insert the disc with the playing side down and printed side up SCAN Entertainment Systems 22 ...

Page 23: ...CD and CD changer play if equipped 7 Mute Press to MUTE playing media press again return to playing media 8 Auto Press to set first six strongest stations if available into AM FM1 or FM2 memory buttons press again to return to normal stations 9 Clock Press and hold to set the clock Press the SEEK to decrease hours or SEEK to increase hours Press the TUNE to decrease minutes or TUNE to increase min...

Page 24: ...D Press to play tracks in random order 13 Compression CD Press to bring soft and loud passages together for a more consistent listening level 14 Dolby威 noise reduction Works in tape mode only Reduces tape noise and hiss press to activate deactivate 15 Side 1 2 Works in tape mode only Press to play reverse side of the tape 16 Fast Forward FF Press for a slow advance press and hold for a fast advanc...

Page 25: ...put Treble Press TREB then press SEL to decrease increase the treble output 20 Tune Works in radio mode only Press TUNE to change frequency down up 21 Seek Press and release SEEK for previous next strong station selection or track 22 AM FM Press to select AM FM1 FM2 frequency band SEL SEEK TUNE SEEK TUNE Entertainment Systems 25 ...

Page 26: ...advance press and hold for a fast advance 3 Comp Compression In CD mode press to adjust the soft and loud passages together for a more consistent listening level Press the COMP control until COMP ON is displayed 4 Mute Press to MUTE playing media press again return to playing media In CD mode MUTE acts as a pause feature 5 Eject Press to eject a CD Press and hold to auto eject all loaded discs Ent...

Page 27: ...gram type mode 10 Memory presets To set a station Select frequency band AM FM tune to a station press and hold a preset button until sound returns In CD mode press to move between CDs 11 CD Press to select CD mode Seamless play In CD mode the transition between the end of one CD and the beginning of another will not contain delay time unless SEEK or a preset control is pressed 12 AM FM Press to se...

Page 28: ...of all listenable stations or CD tracks Press again to stop 17 Disc tune Radio Press or to manually tune down or up the radio frequency band CD Press to select the previous track or to select the next track on the CD 18 CD door Insert a CD label side up CD CHANGER IF EQUIPPED Your CD changer is in one of the following locations Behind the passenger s seat Regular Cab only In the center console Sup...

Page 29: ...e Do not pull too hard on the disc holder as the disc holder may come completely out of the magazine If this happens reinsert the disc holder back into the magazine while pressing on the lever 5 Line up the CD with the groove of the disc holder Ensure that the label on the CD faces downwards 6 Press the disc holder until it locks securely into the magazine A B C Entertainment Systems 29 ...

Page 30: ...on the opposite side of the magazine window The disc will partially eject 2 Remove the disc Radio power must be turned on to play the CDs in the changer The magazine may be stored in the glove box when not being used The CD magazine may be inserted or ejected with the radio power off ONLY use the magazine supplied with the CD changer other types will damage the unit Keep the CD changer door closed...

Page 31: ...ning the hub Remove loose labels before inserting tapes Allow tapes which have been subjected to extreme heat humidity or cold to reach a moderate temperature before playing Clean the cassette player head with a cassette cleaning cartridge after 10 12 hours of play to maintain good sound operation Don t Expose tapes to direct sunlight extreme humidity heat or cold Leave tapes in the cassette playe...

Page 32: ...h homemade paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD to become jammed It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels Ball point pens may damage CDs Please contact your dealer for further information AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system wa...

Page 33: ...vents and floor vents Distributes outside air through the windshield defroster vents Operating tips To reduce fog build up on the windshield during humid weather place the air flow selector in the position To reduce humidity build up inside the vehicle do not drive with the air flow selector in the OFF position Under normal weather conditions do not leave the air flow selector in OFF when the vehi...

Page 34: ... vents only A C Uses outside air to cool the vehicle Air flows from the instrument panel vents only Distributes outside air through the instrument panel vents OFF Outside air is shut out and the fan will not operate Distributes outside air through the instrument panel vents and the floor vents Distributes outside air through the floor vents Distributes outside air through the windshield defroster ...

Page 35: ...ather 1 Select 2 Select A C 3 Modulate the temperature control to maintain comfort 4 Set the fan speed to HI 5 Direct the outer instrument panel vents towards the side windows To increase airflow to the outer instrument panel vents close the vents located in the middle of the instrument panel Do not place objects on top of the instrument panel as these objects may become projectiles in a collision...

Page 36: ...roximately 20 seconds after the ignition switch is turned to OFF To change the delay time of the autolamp feature do the following 1 Start with the ignition in OFF and the autolamps selected 2 Deselect the autolamps 3 Put the ignition in RUN 4 Put the ignition in OFF 5 Select the autolamps Steps 2 through 5 must be performed within a 10 second period At this point the headlamps and parking lamps w...

Page 37: ...eadlamps on with a reduced output To activate the ignition must be in the ON position and the headlamp control is in the OFF parking lamp or autolamp position Always remember to turn on your headlamps at dusk or during inclement weather The Daytime Running Lamp DRL system does not activate with your tail lamps and generally may not provide adequate lighting during these conditions Failure to activ...

Page 38: ... to turn on the interior lamps Move the control to the full down position past detent to prevent the interior lights from illuminating when the doors are opened AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician TURN SIGNAL CONTROL Pus...

Page 39: ...s Replacement bulbs are specified in the chart below Headlamp bulbs must be marked with an authorized D O T for North America and an E for Europe to assure lamp performance light brightness and pattern and safe visibility The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time Function Number of bulbs Trade number Headlamps aer...

Page 40: ...he hood 2 Disconnect the electrical connector from the bulb by pulling rearward 3 Remove bulb retainer ring by turning it counterclockwise then slide the ring off the plastic base 4 Pull bulb out of headlamp assembly Handle a halogen headlamp bulb carefully and keep out of children s reach Grasp the bulb only by its plastic base and do not touch the glass The oil from your hand could cause the bul...

Page 41: ...d headlamp bezel 5 Remove the four screws and the headlamp retaining ring from headlamp 6 Disconnect the electrical connector and remove headlamp Install the new bulb s in reverse order Replacing front parking turn signal bulbs 1 Make sure headlamp switch is in OFF position and open the hood 2 Remove the two screws and carefully disengage parking lamp turn signal assembly from the vehicle Lights 4...

Page 42: ...50 only 1 Make sure the headlamp switch is in the OFF position and then open the tailgate to expose the lamp assemblies 2 Remove the two bolts from the tail lamp assembly and carefully pull the lamp assembly from the tailgate pillar by releasing the two retaining tabs 3 Rotate the bulb socket counterclockwise and remove from lamp assembly 4 Pull the bulb straight out of the socket Install the new ...

Page 43: ...ing cargo lamp and high mount brakelamp bulbs 1 Make sure the headlamp switch is in the OFF position 2 Remove the two screws and lamp assembly from vehicle as wiring permits 3 Remove the bulb socket by rotating counterclockwise 4 Pull the bulb straight out of the socket Replacing roof marker bulbs 1 Make sure the headlamp switch is in the OFF position 2 Remove the screw and lens from the lamp asse...

Page 44: ...b s in reverse order Replacing license plate lamp bulbs The license plate bulbs are located behind the rear bumper To change the license plate lamp bulbs 1 Reach behind the rear bumper to locate the bulb 2 Twist the bulb socket counterclockwise and carefully pull to remove it from the lamp assembly 3 Pull out the old bulb from the socket and push in the new bulb 4 Install the bulb socket in lamp a...

Page 45: ...three times with washer fluid a long push and hold the wipers and washer fluid will be activated for up to ten seconds Changing the wiper blades 1 Pull the wiper arm away from the vehicle Turn the blade at an angle from the wiper arm Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm 2 Attach the new wiper to the wiper arm ...

Page 46: ...the steering wheel when the vehicle is moving ILLUMINATED VISOR MIRROR IF EQUIPPED Lift the mirror cover to turn on the visor mirror lamps OVERHEAD CONSOLE IF EQUIPPED The appearance of your vehicle s overhead console will vary according to your option package Storage compartment if equipped Press the OPEN control to open the storage compartment The door will open slightly and can be moved to full...

Page 47: ...rd 5 Place the height adjusters onto the back of the storage compartment door Add as many adjusters needed to activate the garage door opener 6 Close the storage compartment door and press the garage door opener control to verify that it works If not you may need to add more adjusters AUXILIARY POWER POINT Power outlets are designed for accessory plugs only Do not hang any type of accessory or acc...

Page 48: ... release quickly Press again to stop Window lock if equipped The window lock feature allows only the driver to operate the power windows To lock out all the window controls except for the driver s press the left side of the control Press the right side to restore the window controls Accessory delay if equipped With accessory delay the window switches may be used for up to ten minutes after the ign...

Page 49: ...riving through a narrow space like an automatic car wash The telescoping feature if equipped allows the mirror to extend approximately 76 mm 3 inches POWER ADJUSTABLE FOOT PEDALS IF EQUIPPED The accelerator and brake pedal should only be adjusted when the vehicle is stopped and the gearshift lever is in the P Park position Press and hold the rocker control to adjust accelerator and brake pedal tow...

Page 50: ...d control are located on the steering wheel for your convenience 1 Press the ON control and release it 2 Accelerate to the desired speed 3 Press the SET ACCEL control and release it 4 Take your foot off the accelerator pedal 5 The indicator light on the instrument cluster will turn on Note Vehicle speed may vary momentarily when driving up and down a steep hill If the vehicle speed increases above...

Page 51: ...p function Press and release this control to increase the vehicle set speed in small amounts by 1 6 km h 1 mph Use the accelerator pedal to get to the desired speed When the vehicle reaches that speed press and release the SET ACCEL control Reducing speed while using speed control There are two ways to reduce a set speed Press and hold the COAST control until you get to the desired speed then rele...

Page 52: ...t speed Press the speed control OFF control Note When you turn off the speed control or the ignition your speed control set speed memory is erased Indicator light if equipped This light comes on when either the SET ACCEL or RES controls are pressed The vehicle speed must be at or above 48 km h 30 mph It turns off when the speed control OFF control is pressed the brake or clutch is applied or the i...

Page 53: ...jure you in a collision Utility compartment Pen holder Space for lap top computer TRIP COMPUTER IF EQUIPPED The trip computer tells you about the condition of your vehicle through a constant monitor of vehicle systems You may select display features on the trip computer for a display of status The appearance of your vehicle s trip computer may differ depending on your vehicle s option package but ...

Page 54: ...rage fuel economy was last reset If you calculate your average fuel economy by dividing liters of fuel used by 100 kilometers traveled miles traveled by gallons used your figure may be different than displayed for the following reasons your vehicle was not perfectly level during fill up differences in the automatic shut off points on the fuel pumps at service stations variations in top off procedu...

Page 55: ...econds at the following distances based on fuel remaining and fuel economy calculations 80 km 50 miles 40 km 25 miles 16 km 10 miles Outside air temperature The temperature can be displayed in Centigrade or Fahrenheit by pressing the E M control If the outside temperature falls below 3 C 38 F the display will alternate from ICE to the outside temperature at a two second rate for one minute Off In ...

Page 56: ...ay lights the ZONE indicator 5 Release both controls Subsequent pressing of either control will increment the zone Press the control repeatedly until the correct zone setting for your geographic location is displayed on the trip computer 6 To exit the zone setting mode and save the displayed zone in memory release both controls for greater than five seconds Compass calibration adjustment Perform t...

Page 57: ...ration 6 The compass is now calibrated TAILGATE LOCK IF EQUIPPED Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate Insert ignition key and turn to the right to engage lock Turn ignition key to the left to unlock Tailgate removal Your tailgate is removable to allow more room for loading 1 Lower the tailgate 2 Use a screwdriver to pry the spring clip on each...

Page 58: ... feature prevents you from locking yourself out of the vehicle if your key is still in the ignition When you open the driver s door and you lock the vehicle with the power door locks all the doors will lock then the driver s door will automatically unlock reminding you that your key is still in the ignition The vehicle can still be locked with the key in the ignition using the manual lock button o...

Page 59: ...to engage the childproof lock Move control down to disengage childproof locks REMOTE ENTRY SYSTEM IF EQUIPPED This device complies with part 15 of the FCC rules and with RS 210 of Industry Canada Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesire...

Page 60: ...he doors 1 Press and release to lock all the doors The parking lamps will flash 2 Press and release again within three seconds to confirm that all the doors are closed and locked Note the doors will lock again the horn will chirp once and the parking lamps will flash once more If any of the doors are not properly closed the horn will make two quick chirps Power door unlock disable feature if equip...

Page 61: ...ting range for your remote entry transmitter is approximately 10 meters 33 feet A decrease in the operating range could be caused by weather conditions nearby radio towers structures around the vehicle and other vehicles parked next to the vehicle To replace the battery 1 Twist a thin coin between the two halves of the remote entry transmitter near the key ring DO NOT TAKE THE FRONT PART OF THE RE...

Page 62: ... LOCK position to 3 OFF 4 Cycle eight times rapidly within 10 seconds between the 3 OFF position and 4 ON Note The eighth turn must end in the 4 ON position 5 The doors will lock then unlock to confirm that the programming mode has been activated 6 Within 20 seconds press any button on the remote entry transmitter Note If more than 20 seconds have passed you will need to start the procedure over a...

Page 63: ...hut off the interior lamps 30 minutes after the ignition has been turned to the OFF position 10 minutes after if the dome lamp is off and 30 minutes after if the dome lamp switch is left on Autolock if equipped This feature automatically locks all vehicle doors when the following conditions are met the ignition is in the RUN position all doors are closed the brake is pressed before reaching 8 km h...

Page 64: ...urn the ignition key to ON 2 Press the power door unlock control three times 3 Turn the ignition key from ON to OFF 4 Press the power door unlock control three times 5 Turn the ignition back to ON The horn will chirp 6 Press the unlock control then press the lock control The horn will chirp once if autolock was deactivated or twice one short and one long chirp if autolock was activated 7 Turn the ...

Page 65: ...llision Do not pile cargo higher than the seatbacks to avoid injury in a collision or sudden stop Full bench seat if equipped Lift the release bar to move the seat forward or backward Ensure that the seat is relatched into place Pull up on the lever located at the bottom of the seatback to quickly fold the seatback forward Seating and Safety Restraints 65 ...

Page 66: ...dle on the side of the seat up to recline the seat Push down the lever located at the bottom of the seatback to quickly fold the seatback forward 40 20 40 front seat armrest and console if equipped To release the armrest pull forward on the strap and pull the armrest down Lift up armrest to return it to a center seatback Seating and Safety Restraints 66 ...

Page 67: ... s chair if equipped Lift the bar to move the seat forward or rearward Make sure that the seat is relatched into place To recline the seatback pull the release lever handle located on the side of the seat up Push down the lever if equipped located at the bottom of the seatback to quickly fold the seatback forward Seating and Safety Restraints 67 ...

Page 68: ...ted on the outboard side of the seat cushion Press to raise or lower the front portion of the seat cushion Press to raise or lower the rear portion of the seat cushion Press the control to move the seat forward backward up or down Seating and Safety Restraints 68 ...

Page 69: ...control to activate Push again to deactivate The indicator light on the control will illuminate when activated The system automatically shuts off after 10 minutes FOLDING UP THE REAR SEATS IF EQUIPPED SUPERCAB ONLY The rear seatback has a split 60 40 seat Each seat cushion can be flipped up into the seatback position 1 Pull lever to release seat cushion 2 Rotate seat cushion up until it locks into...

Page 70: ...r let a passenger hold a child on his or her lap while the vehicle is moving The passenger cannot protect the child from injury in a collision All occupants of the vehicle including the driver should always properly wear their safety belts even when an air bag SRS is provided It is extremely dangerous to ride in a cargo area inside or outside of a vehicle In a collision people riding in these area...

Page 71: ... under in the back seat and always properly use appropriate child restraints Safety belts and seats can become hot in a vehicle that has been closed up in sunny weather they could burn a small child Check seat covers and buckles before you place a child anywhere near them Combination lap and shoulder belts 1 Insert the belt tongue into the proper buckle the buckle closest to the direction the tong...

Page 72: ...nually by quickly pulling on the shoulder belt Rear seat belts if equipped cannot be made to lock up by pulling quickly on the belt Automatic locking mode The automatic locking mode is not available on the driver safety belt When to use the automatic locking mode In this mode the shoulder belt is automatically pre locked The belt will still retract to remove any slack in the shoulder belt The auto...

Page 73: ...ctioning properly In addition all seat belts should be checked for proper function BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the seat belt assembly automatic locking retractor feature or any other seat belt function is not operating properly when checked according to the procedures in Workshop Manual Failure to replace the Belt and Retractor assembly could increase the risk of injury in coll...

Page 74: ... If this occurs the safety belt must be replaced Whenever the yellow portion of the label is visible the safety belt must be replaced Failure to follow these instructions will affect the performance of the safety belts and increase the risk of personal injury Safety belt pretensioner if equipped Your vehicle is equipped with safety belt pretensioners at the driver and front outboard passenger seat...

Page 75: ...lap and shoulder belts during some collisions in such a way that they fit more snugly against the body The driver and front outboard passenger safety belt system including retractors buckles and height adjusters must be replaced if the vehicle is involved in a collision that results in the activation of the safety belt pretensioners Refer to the Safety belt maintenance section in this chapter Fail...

Page 76: ... seat belt and increase the risk of injury in a collision Lap belts Adjusting the center lap belt The lap belt does not adjust automatically The lap belt should fit snugly and as low as possible around the hips not across the waist Insert the tongue into the correct buckle the buckle closest to the direction the tongue is coming from To lengthen the belt turn the tongue at a right angle to the bel...

Page 77: ...e driver s safety belt is buckled while the indicator light is illuminated and the warning chime is sounding The safety belt warning light and warning chime turn off The driver s safety belt is buckled before the ignition switch is turned to the ON position The safety belt warning light and indicator chime remain off BeltMinder The BeltMinder feature is a supplemental warning to the safety belt wa...

Page 78: ...following are reasons most often given for not wearing safety belts All statistics based on U S data Reasons given Consider Crashes are rare events 36700 crashes occur every day The more we drive the more we are exposed to rare events even for good drivers 1 in 4 of us will be seriously injured in a crash during our lifetime I m not going far 3 of 4 fatal crashes occur within 25 miles of home Belt...

Page 79: ...ection WE CAN T PICK OUR CRASH Do not sit on top of a buckled safety belt to avoid the Belt Minder chime Sitting on the safety belt will increase the risk of injury in an accident To disable one time or deactivate the Belt Minder feature please follow the directions stated below One time disable Any time the safety belt is buckled and then unbuckled during an ignition ON cycle BeltMinder will be d...

Page 80: ...urn off the parklamps headlamps 5 Buckle then unbuckle the safety belt three times ending with the safety belt unbuckled After step 5 the safety belt warning light will be turned on for three seconds 6 Within seven seconds of the safety belt warning light turning off buckle then unbuckle the safety belt This will disable BeltMinder if it is currently enabled or enable BeltMinder if it is currently...

Page 81: ...fety belt assemblies including retractors buckles front seat belt buckle assemblies buckle support assemblies slide bar if equipped shoulder belt height adjusters if equipped shoulder belt guide on seatback if equipped child safety seat LATCH and tether anchors and attaching hardware should be inspected after a collision Ford Motor Company recommends that all safety belt assemblies used in vehicle...

Page 82: ...ransport children 12 years old and under in the back seat and always properly use appropriate child restraints The National Highway Traffic Safety Administration NHTSA recommends a minimum distance of at least 25 cm 10 inches between an occupant s chest and the driver air bag module 1 2 3 4 5 6 DOLBY B NR DOLBY B NR FM1 ST ST O SCAN EJ REW FF SIDE 1 2 COMP SHUFFLE TAPE CD DISCS BASS TREB BAL FADE ...

Page 83: ...tion to an occupant in the center front seating position Modifying or adding equipment to the front end of the vehicle including frame bumper front end body structure and tow hooks may affect the performance of the air bag system increasing the risk of injury Do not modify the front end of the vehicle Additional equipment such as snowplow equipment may effect the performance of the air bag sensors...

Page 84: ...ags are designed to inflate in frontal and near frontal collisions not rollover side impact or rear impacts The air bags inflate and deflate rapidly upon activation After air bag deployment it is normal to notice a smoke like powdery residue or smell the burnt propellant This may consist of cornstarch talcum powder to lubricate the bag or sodium compounds e g baking soda that result from the combu...

Page 85: ...l wiring which connects the components The diagnostic module monitors its own internal circuits and the supplemental air bag electrical system warning including the impact sensors the system wiring the air bag system readiness light the air bag back up power and the air bag ignitors Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indic...

Page 86: ...cordance with these instructions and warnings Failure to put the switch in a proper position can increase the risk of serious injury or death in a collision Turning the passenger air bag off 1 Insert the ignition key turn the switch to OFF position and hold in OFF position while removing the key 2 When the ignition is turned to the ON position the OFF light illuminates briefly momentarily shuts of...

Page 87: ...should always be ON the air bag OFF light should not be illuminated unless the passenger is a person who meets the requirements stated either in Category 1 2 or 3 of the NHTSA Transport Canada deactivation criteria which follows The safety belts for the driver and right front passenger seating positions have been specifically designed to function together with the air bags in certain types of cras...

Page 88: ...bags to provide the additional protection they were designed to provide If you choose to deactivate your air bag you are losing the very significant risk reducing benefits of the air bag and you are also reducing the effectiveness of the safety belts because safety belts in modern vehicles are designed to work as a safety system with the air bags Read all air bag Warning labels in the vehicle as w...

Page 89: ...f certain bone fractures and injuries to underlying organs In a crash if the air bag is turned OFF this energy management safety belt might permit the person wearing the belt to move forward enough to incur a serious or fatal injury The more severe the crash and the heavier the occupant the greater the risk is Be sure the air bag is turned ON for any person who does not qualify under the NHTSA dea...

Page 90: ...is energy management safety belt might permit the person wearing the belt to move forward enough to incur a serious or fatal injury The more severe the crash and the heavier the occupant the greater the risk is Be sure the air bag is turned ON for any person who does not qualify under the NHTSA deactivation criteria SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to...

Page 91: ...ldren unreliable adults or pets unattended in your vehicle Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age Although the lap shoulder belt will provide some protection these children are still too small for lap shoulder belts to fit properly which could increase the risk of serious injury To improve the fit of both t...

Page 92: ...booster seat has a removable shield remove the shield and use the lap shoulder belt If a seating position has a low seat back and no head restraint a backless booster seat may place your child s head top of ear level above the top of the seat In this case move the backless booster to another seating position with a higher seat back and lap shoulder belts Those with a high back If with a backless b...

Page 93: ... is best to use a booster seat with lap shoulder belts in the back seat the safest place for children to ride Follow all instructions provided by the manufacturer of the booster seat Never put the shoulder belt under a child s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision Never use pillows book...

Page 94: ... seat and the release button to prevent accidental unbuckling Place seat back in upright position Put the safety belt in the automatic locking mode Refer to Automatic locking mode passenger side front and outboard rear seating positions if equipped section in this chapter Ford recommends the use of a child safety seat having a top tether strap Install the child safety seat in a seating position wi...

Page 95: ... the front seat position the vehicle seat fully rearward and turn the passenger air bag off An air bag can kill or injure a child in a child seat Child seats should never be placed in the front seats unless passenger air bag switch is turned off See Passenger air bag on off switch Rear facing child seats should NEVER be placed in the front seats unless the passenger airbag switch is turned off 2 P...

Page 96: ... direction the tongue is coming from for that seating position until you hear and feel the latch engage Make sure the tongue is latched securely by pulling on it 5 To put the retractor in the automatic locking mode grasp the shoulder portion of the belt and pull downward until all of the belt is extracted and a click is heard 6 Allow the belt to retract The belt will click as it retracts to indica...

Page 97: ...t out If the retractor is not locked unbuckle the belt and repeat steps two through nine Check to make sure the child seat is properly secured before each use Attaching child safety seats with tether straps Most new forward facing child safety seats include a tether strap which goes over the back of the seat and hooks to an anchoring point Tether straps are available as an accessory for many older...

Page 98: ...er strap may not work properly if attached somewhere other than the correct tether anchor F Series Regular Cab F Series SuperCab F Series Crew Cab Tether strap attachment 1 Position the child safety seat on the seat cushion 2 Route the child safety seat tether strap over the back of the seat 3 Locate the correct anchor for the selected seating position 4 You may need to pull the seatback forward t...

Page 99: ...ombination lap and shoulder belt seating positions section of this chapter for further instructions to secure the child safety seat 7 Tighten the child safety seat tether strap according to the manufacturer s instructions If the safety seat is not anchored properly the risk of a child being injured in a collision greatly increases Tether strap attachment rear SuperCab only There are three loops of...

Page 100: ...position 3 Install the child safety seat tightly using the vehicle belts Follow the instructions in this chapter 4 Tighten the tether strap according to the child seat manufacturer s instructions A single loop can be used to route and anchor more than one child seat For example the center loop can be used as a routing loop for a child safety seat in the center rear seat and as an anchoring loop fo...

Page 101: ...shift lever can be moved from the P Park position without the brake pedal depressed To avoid unwanted vehicle movement always set the parking brake 4 ON all electrical circuits operational Warning lights illuminated Key position when driving 5 START cranks the engine Release the key as soon as the engine starts Preparing to start your vehicle Engine starting is controlled by the powertrain control...

Page 102: ... the engine See Guarding against exhaust fumes in this chapter for more instructions If you smell exhaust fumes inside your vehicle have your dealer inspect your vehicle immediately Do not drive if you smell exhaust fumes Important safety precautions When the engine starts the idle RPM runs faster to warm the engine If the engine idle speed does not slow down automatically have the vehicle checked...

Page 103: ... automatic transmission Make sure the parking brake is set Make sure the gearshift is in P Park If starting a vehicle with a manual transmission 1 Make sure the parking brake is set 2 Push the clutch pedal to the floor Driving 103 ...

Page 104: ...ety belt is fastened the light may not illuminate Starting the engine 1 Turn the key to 4 ON without turning the key to 5 START 2 Turn the key to 5 START then release the key as soon as the engine starts Excessive cranking could damage the starter Note If the engine does not start within five seconds on the first try turn the key to 3 OFF wait 10 seconds and try again 1 2 3 4 5 3 2 1 5 4 Driving 1...

Page 105: ... your vehicle immediately Do not drive if you smell exhaust fumes Important ventilating information If the engine is idling while the vehicle is stopped for a long period of time open the windows at least 2 5 cm one inch or adjust the heating or air conditioning to bring in fresh air BRAKES Occasional brake noise is normal If a metal to metal continuous grinding or continuous squeal sound is prese...

Page 106: ...f the front brakes lock the vehicle cannot be steered You should apply the brakes with steadily increasing force as if squeezing the brakes If you feel the front wheels begin to lock momentarily release the pedal and repeat the squeeze technique Four wheel anti lock brake system ABS Your vehicle is equipped with an Anti lock Braking System ABS This system helps you maintain steering control during...

Page 107: ...oo quickly place your left foot on the parking brake pedal then pull the release lever making sure the pedal fully releases You may want to pull the release lever again to make sure the parking brake is full released Always set the parking brake fully and make sure that the gearshift is securely latched in P Park automatic transmission or in 1 First manual transmission Note If your vehicle is equi...

Page 108: ...ering wanders or pulls check for an underinflated tire uneven tire wear loose or worn suspension components loose or worn steering components improper steering alignment TRACTION LOK AXLE IF EQUIPPED This axle provides added traction on slippery surfaces particularly when one wheel is on a poor traction surface Under normal conditions the Traction Lok axle functions like a standard rear axle To re...

Page 109: ...TIC TRANSMISSION OPERATION IF EQUIPPED Brake shift interlock This vehicle is equipped with a brake shift interlock feature that prevents the gearshift lever from being moved from P Park when the ignition is in the ON position unless brake pedal is depressed If you cannot move the gearshift lever out of P Park with ignition in the ON position and the brake pedal depressed 1 Apply the parking brake ...

Page 110: ...ed automatic transmission P Park This position locks the transmission and prevents the rear wheels from turning To put your vehicle in gear Start the engine Depress the brake pedal Move the gearshift lever into the desired gear To put your vehicle in P Park Come to a complete stop Move the gearshift lever and securely latch it in P Park Always set the parking brake fully and make sure the gearshif...

Page 111: ...ions cause excessive shifting from O D to other gears Examples city traffic hilly terrain heavy loads trailer towing and when engine braking is required To return to O D overdrive mode press the transmission control switch The O D OFF lamp will not be illuminated O D Overdrive is automatically returned each time the key is turned off 2 Second This position allows for second gear only Provides engi...

Page 112: ...dred kilometers miles of operation or if the downshifts and other throttle conditions do not function normally see your dealer or a qualified service technician as soon as possible If your vehicle gets stuck in mud or snow If your vehicle gets stuck in mud or snow it may be rocked out by shifting from forward and reverse gears stopping between shifts in a steady pattern Press lightly on the accele...

Page 113: ...peeds1 6 speed transmission Shift from Transfer case position if equipped 2 2H or 4H 4L D Overdrive 4 72 km h 45 mph 26 km h 16 mph 4 3 56 km h 35 mph 19 km h 12 mph 3 2 32 km h 20 mph 13 km h 8 mph 2 1 8 km h 5 mph 3 km h 2 mph 1 LO Only shift to LO when at a stop 1 Use 2H or 4H for 4WD equipped vehicles 2 Downshift at lower speeds when driving on slippery surfaces Reverse 1 Make sure that your v...

Page 114: ...effective at speeds above 5 km h 3 mph and may not detect certain angular or moving objects To help avoid personal injury please read and understand the limitations of the reverse sensing system as contained in this section Reverse sensing is only an aid for some generally large and fixed objects when moving in reverse on a flat surface at parking speeds Inclement weather may also affect the funct...

Page 115: ...ntermittently or continuously The tone may also be heard if items in the truck bed protrude rearward outside the bed The RSS automatically turns on when the gear selector is placed in R Reverse and the ignition is ON An RSS control allows the driver to turn the RSS on and off To turn the RSS off the ignition must be ON and the gear selector in R Reverse An indicator light on the control will illum...

Page 116: ...t 4WD System and 4WD Low is selected while the vehicle is moving the 4WD system will not engage This is normal and should be no reason for concern Refer to Shifting to from 4WD Low for proper operation The 4WD system also uses hub locks that can be engaged and disengaged based on the 4WD mode selected Refer to Front wheel hub locks if equipped for more information 4WD system indicator lights 4X4 i...

Page 117: ...Used for extra traction such as in snow or icy roads or in off road situations Not intended for use on dry pavement N Neutral No power to either front or rear wheels 4L 4WD Low Uses extra gearing to provide maximum power to all four wheels at reduced speeds Intended only for off road applications such as deep sand steep grades or pulling heavy objects 4L 4WD Low will not engage while the vehicle i...

Page 118: ... the N Neutral position The transfer case N Neutral position overrides the transmission and puts the vehicle in neutral regardless of transmission gearshift lever position The vehicle can move forward or backward This position should only be used when towing the vehicle Do not leave the vehicle unattended with the transfer case in the N Neutral position Always set the parking brake fully and turn ...

Page 119: ...desired position If shifting into 4X4 LOW 4WD Low wait for the LOW RANGE light in the instrument cluster to turn on indicating the shift is complete If shifting out of 4X4 LOW 4WD Low wait for the LOW RANGE light in the instrument cluster to turn off indicating the shift is complete Driving off road with truck and utility vehicles 4WD vehicles are specially equipped for driving on sand snow mud an...

Page 120: ...your speed Do not turn the steering wheel too sharply while returning to the road surface It may be safer to stay on the apron or shoulder of the road and slow down gradually before returning to the pavement You may lose control if you do not slow down or if you turn the steering wheel too sharply or abruptly It often may be less risky to strike small objects such as highway reflectors with minor ...

Page 121: ...an Do not spin the wheels at over 56 km h 35 mph The tires may fail and injure a passenger or bystander Refer to Transmission temperature gauge in the Instrument cluster chapter for transmission fluid temperature information Emergency maneuvers In an unavoidable emergency situation where a sudden sharp turn must be made remember to avoid over driving your vehicle i e turn the steering wheel only a...

Page 122: ...the driveline Therefore the vehicle is free to roll even if the automatic transmission is in P Park or the manual transmission is in gear Do not leave the vehicle unattended with the transfer case in the N Neutral position Always set the parking brake fully and turn off the ignition when leaving the vehicle 4WD Systems 4WD when you select a 4WD mode uses all four wheels to power the vehicle This i...

Page 123: ...rmine the depth avoid water higher than the bottom of the hubs if possible and proceed slowly If the ignition system gets wet the vehicle may stall Once through water always try the brakes Wet brakes do not stop the vehicle as effectively as dry brakes Drying can be improved by moving your vehicle slowly while applying light pressure on the brake pedal Be cautious of sudden changes in vehicle spee...

Page 124: ...o drive straight up or straight down Avoid driving crosswise or turning on steep slopes or hills A danger lies in losing traction slipping sideways and possibly rolling over Whenever driving on a hill determine beforehand the route you will use Do not drive over the crest of a hill without seeing what conditions are on the other side Do not drive in reverse over a hill without the aid of an observ...

Page 125: ...ications of power and quick changes of direction on snow and ice Apply the accelerator slowly and steadily when starting from a full stop Avoid sudden braking as well Although a 4WD vehicle may accelerate better than a two wheel drive vehicle in snow and ice it won t stop any faster because as in other vehicles braking occurs at all four wheels Do not become overconfident as to road conditions Mak...

Page 126: ... driving If you use any tire wheel combination not recommended by Ford Motor Company it may adversely affect vehicle handling and could cause steering suspension axle or transfer case failure Do not use aftermarket lift kits or other suspension modifications whether or not they are used with larger tires and wheels These aftermarket lift kits could adversely affect the vehicle s handling character...

Page 127: ...r empty and durable load carrying capability For this reason Ford Motor Company strongly recommends that you do not make modifications such as adding or removing parts such as lift kits or stabilizer bars or by using replacement parts not equivalent to the original factory equipment Any modifications to a vehicle that raise the center of gravity can make it more likely the vehicle will roll over a...

Page 128: ...o enter your engine s air intake and severely damage your engine Once through the water always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal Wet brakes do not stop the vehicle as quickly as dry brakes Driving through deep water where the transmission vent tube is submerged may allow water into the transmission and cause internal transmission damage V...

Page 129: ...e weight of the loaded trailer towing vehicle from the GCWR for the towing vehicle Trailer Weight Range Specified range of trailer weight from zero to the maximum trailer weight rating Remember to figure in the tongue load of your loaded trailer when figuring the total weight The Safety Certification Label located on the driver s door pillar lists vehicle weight rating limitations Before adding an...

Page 130: ... trucks 3 Subtract your loaded weight from the maximum GCWR in the chart This is the maximum trailer weight your vehicle can tow It must be below the maximum trailer weight shown in the chart TRAILER TOWING Your vehicle may tow a Conventional Class IV trailer or fifth wheel trailer provided the maximum trailer weight is less than or equal to the maximum trailer weight listed for your engine and re...

Page 131: ...ission fluid temperature information F 250 Regular Cab Pickup Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 5 4L 3 73 6123 13500 3583 7900 5 4L 4 10 6804 15000 4264 9400 6 8L 3 73 7484 16500 4899 10800 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6486 14300 4x2 with automatic transmission 5 4L 3 73...

Page 132: ...0 13800 4x4 with automatic transmission 5 4L 3 73 6123 13500 3402 7500 5 4L 4 10 6804 15000 4082 9000 6 8L 3 73 7711 17000 4944 10900 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6305 13900 F 250 SuperCab Pickup Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 5 4L 3 73 6123 13500 3402 7500 5 4L 4 10 ...

Page 133: ...072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6305 13900 4x4 with manual transmission 5 4L 3 73 6123 13500 3221 7100 5 4L 4 10 6804 15000 3901 8600 6 8L 3 73 7484 16500 4491 9900 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6078 13400 4x4 with automatic transmission 5 4L 3 73 6123 13500 3221 7100 5 4L 4 10 6804 15000 3901 8600 6 8L 3 73 771...

Page 134: ...el 4 30 9072 20000 6169 13600 4x2 with automatic transmission 5 4L 3 73 6123 13500 3311 7300 5 4L 4 10 6804 15000 3992 8800 6 8L 3 73 7711 17000 4853 10700 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6214 13700 4x4 with manual transmission 5 4L 3 73 6123 13500 3130 6900 5 4L 4 10 6804 15000 3810 8400 6 8L 3 73 7484 16500 4400 9700 6 8L without fifth wh...

Page 135: ...fth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6033 13300 F 350 Regular Cab Single Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 5 4L 3 73 6123 13500 3538 7800 5 4L 4 10 6804 15000 4218 9300 6 8L 3 73 7484 16500 4853 10700 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4...

Page 136: ...h fifth wheel 4 30 9072 20000 6441 14200 4x4 with manual transmission 5 4L 3 73 6123 13500 3357 7400 5 4L 4 10 6804 15000 4037 8900 6 8L 3 73 7484 16500 4672 10300 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6260 13800 4x4 with automatic transmission 5 4L 3 73 6123 13500 3402 7500 5 4L 4 10 6804 15000 4082 9000 6 8L 3 73 7711 17000 4899 10800 6 8L with...

Page 137: ...fifth wheel 4 30 9072 20000 6260 13800 4x2 with automatic transmission 5 4L 3 73 6123 13500 3447 7600 5 4L 4 10 6804 15000 4128 9100 6 8L 3 73 7711 17000 4944 10900 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6305 13900 4x4 with manual transmission 5 4L 3 73 6123 13500 3221 7100 5 4L 4 10 6804 15000 3901 8600 6 8L 3 73 7484 16500 4491 9900 6 8L without...

Page 138: ... without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 5897 13000 F 350 SuperCab Single Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 5 4L 3 73 6123 13500 3402 7500 5 4L 4 10 6804 15000 4082 9000 6 8L 3 73 7484 16500 4672 10300 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth...

Page 139: ... fifth wheel 4 30 9072 20000 6305 13900 4x4 with manual transmission 5 4L 3 73 6123 13500 3221 7100 5 4L 4 10 6804 15000 3901 8600 6 8L 3 73 7484 16500 4491 9900 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6078 13400 4x4 with automatic transmission 5 4L 3 73 6123 13500 3221 7100 5 4L 4 10 6804 15000 3901 8600 6 8L 3 73 7711 17000 4763 10500 6 8L withou...

Page 140: ...ifth wheel 4 30 9072 20000 6123 13500 4x2 with automatic transmission 5 4L 3 73 6123 13500 3266 7200 5 4L 4 10 6804 15000 3946 8700 6 8L 3 73 7711 17000 4763 10500 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6123 13500 4x4 with manual transmission 5 4L 3 73 6123 13500 3130 6900 5 4L 4 10 6804 15000 3810 8400 6 8L 3 73 7484 16500 4400 9700 6 8L without ...

Page 141: ...without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 5987 13200 F 350 Crew Cab Single Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 5 4L 3 73 6123 13500 3266 7200 5 4L 4 10 6804 15000 3946 8700 6 8L 3 73 7484 16500 4581 10100 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth ...

Page 142: ... fifth wheel 4 30 9072 20000 6169 13600 4x4 with manual transmission 5 4L 3 73 6123 13500 3130 6900 5 4L 4 10 6804 15000 3810 8400 6 8L 3 73 7484 16500 4445 9800 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6033 13300 4x4 with automatic transmission 5 4L 3 73 6123 13500 3130 6900 5 4L 4 10 6804 15000 3810 8400 6 8L 3 73 7711 17000 4672 10300 6 8L withou...

Page 143: ...atic transmission 6 8L 3 73 7711 17000 4672 10300 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 6033 13300 4x4 with manual transmission 6 8L 3 73 7484 16500 4218 9300 6 8L without fifth wheel 4 30 9072 20000 5670 12500 6 8L with fifth wheel 4 30 9072 20000 5806 12800 4x4 with automatic transmission 6 8L 3 73 7711 17000 4491 9900 6 8L without fifth wheel ...

Page 144: ...11 17000 4808 10600 4x4 with manual transmission 5 4L 3 73 6123 13500 3084 6800 5 4L 4 10 6804 15000 3765 8300 6 8L 3 73 7484 16500 4400 9700 4x4 with automatic transmission 5 4L 3 73 6123 13500 3084 6800 5 4L 4 10 6804 15000 3765 8300 6 8L 3 73 7711 17000 4627 10200 F 350 Regular Chassis Cab Dual Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lb...

Page 145: ...6500 4218 9300 6 8L 4 30 9072 20000 5806 12800 4x4 with automatic transmission 5 4L 3 73 6123 13500 2948 6500 5 4L 4 10 6804 15000 3629 8000 6 8L 3 73 7711 17000 4445 9800 6 8L 4 30 9072 20000 5806 12800 F 350 SuperCab Chassis Cab Single Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 5 4L 3 73 6123 13500 3130 6900...

Page 146: ...0 6 8L 3 73 7711 17000 4445 9800 F 350 SuperCab Chassis Cab Dual Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 6 8L 3 73 7484 16500 4264 9400 6 8L 4 30 9072 20000 5851 12900 4x2 with automatic transmission 6 8L 3 73 7711 17000 4491 9900 6 8L 4 30 9072 20000 5851 12900 4x4 with manual transmission 6 8L 3 73 7484 1...

Page 147: ...00 4x4 with manual transmission 5 4L 3 73 6123 13500 2812 6200 5 4L 4 10 6804 15000 3493 7700 6 8L 3 73 7484 16500 4128 9100 4x4 with automatic transmission 5 4L 3 73 6123 13500 2858 6300 5 4L 4 10 6804 15000 3538 7800 6 8L 3 73 7711 17000 4354 9600 F 350 Crew Cab Chassis Cab Dual Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual...

Page 148: ...30 9072 20000 5579 12300 F 450 Regular Chassis Cab Dual Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 6 8L 4 88 5 38 9979 22000 6577 14500 4x2 with automatic transmission 6 8L 4 88 10886 24000 7530 16600 6 8L 5 38 11793 26000 8437 18600 4x4 with manual transmission 6 8L 4 88 5 38 9979 22000 6441 14200 4x4 with au...

Page 149: ... with automatic transmission 6 8L 4 88 10886 24000 7167 15800 6 8L 5 38 11793 26000 8074 17800 F 450 Crew Cab Chassis Cab Dual Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with manual transmission 6 8L 4 88 5 38 9979 22000 6350 14000 4x2 with automatic transmission 6 8L 4 88 10886 24000 7257 16000 6 8L 5 38 11793 26000 8165 18000 4x4 wi...

Page 150: ...Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2 with automatic transmission 6 8L 4 88 10886 24000 7348 16200 6 8L 5 38 11793 26000 8255 18200 4x4 with automatic transmission 6 8L 4 88 10886 24000 7121 15700 6 8L 5 38 11793 26000 8029 17700 F 550 Crew Cab Chassis Cab Dual Rear Wheel Fifth Wheel Towing Engine Rear axle ratio Maximum GCWR kg lbs Maximum trailer weight kg lbs 4x2...

Page 151: ...o the vehicle and adjust the hitch equalizers so that the front bumper height is within 0 13 mm 0 5 in of the reference point After proper adjustment the rear bumper should be no higher than in Step 2 Note Adjusting an equalizing hitch so the rear bumper of the vehicle is higher than it was unloaded will defeat the function of the load equalizing hitch and may cause unpredictable handling Safety c...

Page 152: ...osition a frame mounted trailer hitch must be installed Driving while you tow When towing a trailer Turn off the speed control The speed control may shut off automatically when you are towing on long steep grades Consult your local motor vehicle speed regulations for towing a trailer To eliminate excessive shifting use a lower gear This will also assist in transmission cooling For additional infor...

Page 153: ...trical connector to prevent blown fuses caused by water entering into your trailer s electrical wiring Exceeding these limits may allow water to enter critical vehicle components adversely affecting driveability emissions and reliability Replace front and rear axle lubricants any time the axles have been submerged in water Axle lubricant quantities are not to be checked unless a leak is suspected ...

Page 154: ...ayout Book and Ford Truck Source Book These instructions are available through your Ford dealer they include the list of vehicle models recommended for snowplowing and snowplow weight limits Use of the Snowplow Package Option or its equivalent along with these instructions will help avoid possible powertrain and chassis damage from snowplowing The front and rear GAWR GVWR Total Accessory Reserve C...

Page 155: ...t of the snowplow and aftermarket equipment must be considered part of the payload and must not exceed the GCWR for towing Federal and most local regulations require additional exterior lamps for snowplow equipped vehicles Consult your dealer for additional information Tires have their maximum inflation pressure and associated load rating imprinted on the tire sidewall This pressure may or may not...

Page 156: ...ts manufacturer Doing so may cause damage to the vehicle and the snow removal equipment as well as possible air bag deployment Do not attempt to service repair or modify the Air Bag Supplemental Restraint System or its fuses See your Ford or Lincoln Mercury dealer Additional equipment such as snowplow equipment may effect the performance of the air bag sensors increasing the risk of injury Please ...

Page 157: ...els are stopped If the vehicle is stuck shift the transmission in a steady motion between forward and reverse gears Do not rock the vehicle for more than a few minutes The transmission and tires may be damaged or the engine can overheat It is the owner s responsibility to avoid engine overheating which can cause damage Refer to Transmission temperature gauge in the Instrument cluster chapter for t...

Page 158: ... dealer if within 56 3 km 35 miles of the nearest Ford Motor Company dealership one tow per disablement Even non warranty related tows like accidents or getting stuck in the mud or snow are covered some exclusions apply such as impound towing or repossession Canadian customers refer to your Owner Information Guide for information on coverage period exact fuel amounts towing of your disabled vehicl...

Page 159: ...larly in Canada for uninterrupted Roadside Assistance coverage you may purchase extended coverage prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582 or visit our website at www ford ca HAZARD FLASHER The hazard flasher is located on the steering column just behind the steering wheel The hazard flashers will operate when the igniti...

Page 160: ...urn the key to OFF 6 Make another check of leaks FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Blown fuses are identified by a broken wire within the fuse Check the appropriate fuses before replacing any electrical components Note Always replace a fuse with one that has the specified amperage rating Using a fuse with a higher amperage rating c...

Page 161: ...ellow Yellow Blue Blue 25A Natural Natural 30A Green Green Green Pink Pink 40A Orange Green Green 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black Passenger compartment fuse panel power distribution box The fuse panel is located below and to the left of the steering wheel by the brake pedal Remove the panel cover to access the fuses To remove the fuse panel cover turn the panel fast...

Page 162: ...Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 15A Adjustable pedals 2 Not used 3 Not used 4 20A Power point instrument panel 5 Not used 6 20A Trailer tow turn stop relay 7 30A High beam headlamps Flash to pass 8 Not used 9 Not used 10 10A A C clutch 11 20A Radio main Roadside Emergencies 162 ...

Page 163: ...engine only 24 15A Not used spare 25 10A 4 Wheel Anti lock Brake System 4WABS module 26 10A Air bags 27 15A Ignition switch Run feed 28 10A EATC module Front blower relay coil 29 10A Customer access 30 15A Highbeam headlamps 31 15A Clutch interlock switch manual transmissions only Transmission range sensor automatic transmissions only then to starter relay coil all transmissions 32 5A Radio start ...

Page 164: ...ic brake 102 30A Door locks Body security module 103 50A Ignition switch 104 Not used 105 30A Injector driver module Diesel engine only 106 30A Front wiper main 107 40A Front blower motor 108 Not used 109 30A Heated seats 110 50A Ignition switch 111 30A 4WD Shift on the fly 112 30A Left hand power seats 113 30A Starter motor 114 30A Right hand power seats 115 20A Trailer tow battery charge 116 30A...

Page 165: ... of the road The use of tire sealants is not recommended and may compromise the integrity of your tires The use of tire sealants may also affect your tire pressure monitoring system if equipped Spare tire information Your vehicle may be equipped with a spare tire that can be used as either a spare or a regular tire The spare tire is not equipped with wheel trim The wheel trim from the original whe...

Page 166: ...ks only Under the vehicle just forward of the rear bumper Jack jack handle and lug wrench Regular cab crew cab and SuperCab without rear bench seat Fastened to floor pan behind rearmost seat on passenger side SuperCab with rear bench seat Under rear bench on passenger side Key spare tire lock In the glove box Removing the spare tire with spare tire carrier only 1 The following tools are required t...

Page 167: ...se and lower the spare tire until you can slide the tire rearward and the cable is slack 5 Remove the retainer through the center of the wheel Tire change procedure 1 Park on a level surface activate hazard flashers and set the parking brake Automatic transmission Place gearshift lever in P Park Manual transmission Place gearshift lever in R Reverse Electronic Shift On the Fly 4WD Place transfer c...

Page 168: ...ove any wheel trim 5 Loosen each wheel lug nut one half turn counterclockwise but do not remove them until the wheel is raised off the ground When one of the rear wheels is off the ground the transmission alone will not prevent the vehicle from moving or slipping off the jack even if the transmission is in P Park automatic transmission or R Reverse manual transmission To prevent the vehicle from m...

Page 169: ...le into the jack and use the handle to slide the jack under the vehicle 7 Position the jack according to the following guides Front 4x2 Front passenger side 4x4 Front driver side 4x4 Make sure the jack fits into the notched area next to the differential housing Roadside Emergencies 169 ...

Page 170: ...ug nuts with the lug wrench 10 On single rear wheel vehicles replace the flat tire with the spare tire making sure the valve stem is facing outward for all front tires and vehicles equipped with single rear wheels If replacing an inboard rear tire on a dual rear wheel vehicle the valve stem must be facing outward If replacing the outboard wheel the valve stem must be facing inward Reinstall the lu...

Page 171: ... of the jack handle over the release valve and use the handle to slide the jack under the vehicle Make sure the valve is closed by turning it clockwise 13 Position the jack according to the following guides Front 4x2 F350 Front 4x2 F450 550 Front driver side 4x4 Roadside Emergencies 171 ...

Page 172: ...s with the lug wrench 17 Replace the flat tire with the spare tire making sure the valve stem is facing outward on all front an inboard rear wheels If replacing the outboard wheel the valve stem must be facing inward Reinstall the lug nuts until the wheel is snug against the hub Do not fully tighten the lug nuts until the wheel has been lowered 18 Lower the wheel by slowly turning the release valv...

Page 173: ...turbance tire rotation changing a flat tire wheel removal etc Bolt size Wheel lug nut torque Nm Lb ft M14 x 1 5 200 225 150 165 Torque specifications are for nut and bolt threads free of dirt and rust Use only Ford recommended replacement fasteners On all two piece flat wheel nuts apply one drop of motor oil between the flat washer and the nut Do not apply motor oil to the wheel nut threads or the...

Page 174: ...e tire may result in failure of the winch cable and loss of the tire 5 Repeat this tightness check procedure when servicing the spare tire pressure every six months per scheduled maintenance guide or at any time that the spare tire is disturbed through service of other components 6 If removed install the spare tire lock if equipped into the bumper drive tube with the spare tire lock key if equippe...

Page 175: ...any excessive corrosion before you attach the battery cables Ensure that vent caps are tight and level 5 Turn the heater fan on in both vehicles to protect any electrical surges Turn all other accessories off Connecting the jumper cables 1 Connect the positive booster cable to the positive terminal of the discharged battery Note In the illustrations lightning bolts are used to designate the assist...

Page 176: ...old as grounding points Do not connect the end of the second cable to the negative terminal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan blades belts moving parts of both engines or any fuel delivery system parts Jump starting 1 Start the engine of the booster vehicle and run the engine at moderately inc...

Page 177: ...r cables Removing the jumper cables Remove the jumper cables in the reverse order that they were connected 1 Remove the jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connection of the booster vehicle s battery Roadside Emergencies 177 ...

Page 178: ...tery 4 Remove the jumper cable from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idle conditions Roadside Emergencies 178 ...

Page 179: ... vehicle with the front wheels on the ground and the rear wheels off the ground using a wheel lift or a slingbelt with T hooks On 4x4 vehicles it is recommended that your vehicle be towed with a wheel lift or flatbed equipment with all the wheels off the ground However a slingbelt with T hooks and a wheel dolly can also be used if all four wheels are off the ground Roadside Emergencies 179 ...

Page 180: ...efer to Four wheel drive 4WD Operation if equipped in the Driving chapter lift the rear wheels of the vehicle using a wheel lift or a sling belt with T hooks If the vehicle is towed by other means or incorrectly vehicle damage may occur Ford Motor Company produces a towing manual for all authorized tow truck operators Have your tow truck operator refer to this manual for proper hook up and towing ...

Page 181: ...s or are unsatisfied with the service you are receiving follow these steps 1 Contact your Sales Representative or Service Advisor at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the Sales Manager or Service Manager at the dealership 3 If the inquiry or concern cannot be resolved at the dealership level please contact the Ford Customer Relationship Cente...

Page 182: ... 1 800 521 4140 TDD for the hearing impaired 1 800 232 5952 www ford com In Canada Customer Relationship Centre Ford Motor Company of Canada Limited P O Box 2000 Oakville Ontario L6J 5E4 1 800 565 3673 FORD www ford ca In order to help you service your Ford or Lincoln Mercury vehicle please have the following information available when contacting a Customer Relationship Center Your telephone numbe...

Page 183: ...n you purchase such as reimbursement for rentals coverage for certain maintenance and wear items Protection against covered repair costs after your Bumper to Bumper Warranty expires You may purchase Ford ESP from any participating Ford and Lincoln Mercury and Ford of Canada dealer There are several plans available in various time distance and deductible combinations which can be tailored to fit yo...

Page 184: ...se associated with warranty repairs or concerns with the vehicle s performance as designed a request for reimbursement of consequential expenses unless a service or product concern is being reviewed items not covered by the New Vehicle Limited Warranty including maintenance and wear items alleged personal injury property damage claims cases currently in litigation vehicles not used primarily for f...

Page 185: ...r Your dealership and a Ford Motor Company representative will then be asked to submit statements To properly review your case the Board needs the following information Legible copies of all documents and maintenance or repair orders relevant to the case The year make model and Vehicle Identification Number VIN listed on your vehicle ownership license The date of repair s and mileage at the time o...

Page 186: ...er but not on consumers who are free to pursue other remedies available to them under state or federal law To request a DSB Brochure Application For a brochure application speak to your dealer or write call to the Board at the following address phone number Dispute Settlement Board P O Box 5120 Southfield MI 48086 5120 1 800 428 3718 You may also contact the North American Customer Relationship Ce...

Page 187: ...ontact the appropriate foreign embassy or consulate These officials can inform you of local vehicle registration regulations and where to find unleaded fuel If you cannot find unleaded fuel or can only get fuel with an anti knock index lower than is recommended for your vehicle contact a district or owner relations customer relationship office The use of leaded fuel in your vehicle without proper ...

Page 188: ...elminc com Items in this catalog may be purchased by credit card check or money order Obtaining a French owner s guide French Owner s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada Limited Service Publications P O Box 1580 Station B Mississauga Ontario L4Y 4G3 IN CALIFORNIA U S ONLY California Civil Code Section 1793 2 d requires that if a manufacturer or its...

Page 189: ...he repair of the nonconformity at the following address Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE B Dearborn MI 48126 REPORTING SAFETY DEFECTS U S ONLY If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Ford Motor Com...

Page 190: ...esel fuel bird droppings and insect deposits because they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellents can damage any painted surface if these substances come in contact with your vehicle wash off as soon as possible If your vehicle is equipped with running boards do n...

Page 191: ...ers Chemical strength cleaners or cleaning chemicals in combination with brush agitation to remove brake dust and dirt could wear away the clearcoat finish over time Do not use hydrofluoric acid based or high caustic based wheel cleaners steel wool fuels or strong household detergent To remove tar and grease use Ford Extra Strength Tar and Road Oil Removal B7A 19520 AA available from your dealer E...

Page 192: ...t wipe properly substances on the windshield rear window or the wiper blades may be the cause These may include hot wax treatments used by commercial car washes tree sap or other organic contamination To clean these items please follow these tips The windshield or rear window may be cleaned with a non abrasive cleaner such as Motorcraft Ultra Clear Spray Glass Cleaner ZC 23 available from your dea...

Page 193: ...d surfaces WOOD TONE TRIM Clean the area with a damp cloth then dry by wiping with a dry soft clean cloth Do not use household or glass cleaners as these may damage the finish INTERIOR For fabric carpets cloth seats and safety belts Remove dust and loose dirt with a vacuum cleaner Remove light stains and soil with Ford Extra Strength Upholstery Cleaner E8AZ 19523 AA If grease or tar is present on ...

Page 194: ...your vehicle and protect its finishes These quality products have been specifically engineered to fulfill your automotive needs they are custom designed to complement the style and appearance of your vehicle Each product is made from high quality materials that meet or exceed rigid specifications For best results use the following products or products of equivalent quality Motorcraft Custom Clearc...

Page 195: ...aft Spot and Stain Remover ZC 14 Motorcraft Tire Detailer ZC 28 Motorcraft Triple Clean ZC 13 Motorcraft Ultra Clear Spray Glass Cleaner not available in Canada ZC 23 Motorcraft Engine Shampoo and Degreaser ZC 20 May be sold with the Motorcraft name Cleaning 195 ...

Page 196: ...d built to provide the best performance in your vehicle PRECAUTIONS WHEN SERVICING YOUR VEHICLE Do not work on a hot engine Make sure that nothing gets caught in moving parts Do not work on a vehicle with the engine running in an enclosed space unless you are sure you have enough ventilation Keep all open flames and other burning cigarettes material away from the battery and all fuel related parts...

Page 197: ...ine with the air cleaner removed and do not remove it while the engine is running OPENING THE HOOD 1 Inside the vehicle pull the hood release handle located under the bottom left corner of the instrument panel 2 Go to the front of the vehicle and release the auxiliary latch located under the right center of the hood Slide the handle to release the auxiliary latch 3 Lift the hood until the lift cyl...

Page 198: ...nt for diesel engine component locations 1 Engine oil dipstick 2 Clutch fluid reservoir manual transmission 3 Brake fluid reservoir 4 Power steering fluid reservoir 5 Air filter assembly 6 Engine coolant reservoir 7 Windshield washer fluid reservoir 8 Battery 9 Engine oil filler cap 10 Transmission fluid dipstick automatic transmission Maintenance and Specifications 198 ...

Page 199: ... 40 F use washer fluid with antifreeze protection Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident Note Do not put washer fluid in the engine coolant reservoir Washer fluid placed in the cooling system may harm engine and cooling system components ENGINE OIL Checking the engine oil Refer to...

Page 200: ... range Oil levels above the MAX mark may cause engine damage Some oil must be removed from the engine by a service technician 7 Put the indicator back in and ensure it is fully seated Adding engine oil 1 Check the engine oil For instructions refer to Checking the engine oil in this chapter 2 If the engine oil level is not within the normal range add only certified engine oil of the recommended vis...

Page 201: ...eeting Ford specification WSS M2C153 H SAE 5W 20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle s engine Do not use supplemental engine oil additives oil treatments or engine treatments They are unnecessary and could under certain conditions lead to engine damage which is not covered by your warranty Change your engine oil and filter accordin...

Page 202: ...reinstalled after the battery has been cleaned or replaced For longer trouble free operation keep the top of the battery clean and dry Also make certain the battery cables are always tightly fastened to the battery terminals If you see any corrosion on the battery or terminals remove the cables from the terminals and clean with a wire brush You can neutralize the acid with a solution of baking sod...

Page 203: ...d by a computer some control conditions are maintained by power from the battery When the battery is disconnected or a new battery is installed the engine must relearn its idle and fuel trim strategy for optimum driveability and performance To begin this process 1 With the vehicle at a complete stop set the parking brake 2 Put the gearshift in P Park automatic transmission or the neutral position ...

Page 204: ... antifreeze tester such as the Rotunda Battery and Antifreeze Tester 014 R1060 The level of coolant should be maintained at the cold full of cold fill range level in the coolant reservoir If the level falls below add coolant per the instructions in the Adding engine coolant section Your vehicle was factory filled with a 50 50 engine coolant and water concentration If the concentration of coolant f...

Page 205: ...ow or empty add engine coolant to the reservoir Refer to Adding engine coolant in this chapter Note Automotive fluids are not interchangeable do not use engine coolant antifreeze or windshield washer fluid outside of its specified function and vehicle location Adding engine coolant When adding coolant make sure it is a 50 50 mixture of engine coolant and distilled water Add the mixture to the cool...

Page 206: ... orange colored extended life coolant such as Motorcraft Speciality Orange Engine Coolant VC 2 US or CXC 209 Canada meeting Ford specification WSS M97B44 D with the factory filled coolant Mixing Motorcraft Speciality Orange Engine Coolant or any orange colored extended life product with your factory filled coolant can result in degraded corrosion protection A large amount of water without engine c...

Page 207: ...to turn it counterclockwise and remove the cap 5 Fill the coolant reservoir slowly with the proper coolant mixture see above to within the cold fill range or the cold full level on the reservoir If you removed the radiator cap in an overflow system fill the radiator until the coolant is visible and radiator is almost full 6 Replace the cap Turn until tightly installed Cap must be tightly installed...

Page 208: ...ids Coolant refill capacity To find out how much fluid your vehicle s cooling system can hold refer to Refill capacities in this chapter Fill your engine coolant reservoir as outlined in Adding engine coolant in this chapter Severe climates If you drive in extremely cold climates less than 36 C 34 F It may be necessary to increase the coolant concentration above 50 NEVER increase the coolant conce...

Page 209: ...ply is depleted this feature allows the vehicle to be driven temporarily before incremental component damage is incurred The fail safe distance depends on ambient temperatures vehicle load and terrain How fail safe cooling works If the engine begins to overheat The engine coolant temperature gauge will move to the red hot area The and symbol will illuminate The Service Engine Soon indicator light ...

Page 210: ...coolant reservoir cap while the engine is running or hot 5 Re start the engine and take your vehicle to a service facility Driving the vehicle without repairing the engine problem increases the chance of engine damage Take your vehicle to a service facility as soon as possible WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank The pressure in an ...

Page 211: ...por can cause serious illness and permanent injury Avoid getting fuel liquid in your eyes If fuel is splashed in the eyes remove contact lenses if worn flush with water for 15 minutes and seek medical attention Failure to seek proper medical attention could lead to permanent injury Fuels can also be harmful if absorbed through the skin If fuel is splashed on the skin and or clothing promptly remov...

Page 212: ...T use a device that would hold the fuel pump handle in the fill position Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1 8 turn on off feature When fueling your vehicle 1 Turn the engine off 2 Carefully turn the filler cap counterclockwise 1 8 of a turn until it stops 3 Pull to remove the cap from the fuel filler pipe 4 To install the cap align the tabs on the cap with the...

Page 213: ... use fuel or fuel additives with metallic compounds including manganese based compounds containing MMT Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty Octane recommendations Your vehicle is designed to use Regular unleaded gasoline with pump R M 2 octane rating of 87 We do not recommend the use of gasolines labeled as Regul...

Page 214: ... used when available Ask your fuel supplier about gasolines that meet the World wide Fuel Charter In Canada look for fuels that display the Auto Makers Choice娂 logo Cleaner air Ford endorses the use of reformulated cleaner burning gasolines to improve air quality Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components If you have run...

Page 215: ...acity and the empty reserve combined Indicated capacity is the difference in the amount of fuel in a full tank and a tank when the fuel gauge indicates empty Empty reserve is the small amount of fuel remaining in the fuel tank after the fuel gauge indicates empty The amount of usable fuel in the empty reserve varies and should not be relied upon to increase driving range When refueling your vehicl...

Page 216: ...the type of driving city or highway This will provide an accurate estimate of the vehicle s fuel economy under current driving conditions Additionally keeping records during summer and winter will show how temperature impacts fuel economy In general lower temperatures give lower fuel economy Driving style good driving and fuel economy habits Give consideration to the lists that follow and you may ...

Page 217: ...ter Perform all regularly scheduled maintenance items Follow the recommended maintenance schedule and owner maintenance checks found in your vehicle scheduled maintenance guide Conditions Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed Carrying unnecessary weight may reduce fuel economy approximately 0 4 km L 1 mpg is lost for every 180 kg 400 lb of weight carrie...

Page 218: ...to work properly Use only the specified fuel listed Avoid running out of fuel Do not turn off the ignition while your vehicle is moving especially at high speeds Have the items listed in your scheduled maintenance guide performed according to the specified schedule The scheduled maintenance items listed in the scheduled maintenance guide are essential to the life and performance of your vehicle an...

Page 219: ...stics system If your Check Engine Service Engine Soon light is on refer to the description in the Warning lights and chimes section of the Instrument cluster chapter Your vehicle may not pass the I M test with the Check Engine Service Engine Soon light on If the vehicle s powertrain system or its battery has just been serviced the on board diagnostics system is reset to a not ready for I M test co...

Page 220: ...s in the FULL COLD range Do not add fluid if the level is within this range 2 If the fluid level is low start the engine 3 While the engine idles turn the steering wheel left and right several times 4 Turn the engine off 5 Recheck the fluid level on the dipstick Do not add fluid if the level is between the arrows in the FULL COLD range 6 If the fluid is low add fluid in small amounts continuously ...

Page 221: ...ations in this chapter Brake fluid is toxic If brake fluid contacts the eyes flush eyes with running water for 15 minutes Seek medical attention if irritation persists If taken internally drink water and induce vomiting Seek medical attention immediately If you use a brake fluid that is not DOT 3 you will cause permanent damage to your brakes Do not let the reservoir for the master cylinder run dr...

Page 222: ...reservoir 3 Add fluid until the level reaches the step in the reservoir 4 Reinstall rubber diaphragm and cap onto reservoir TRANSMISSION FLUID Checking automatic transmission fluid if equipped Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes Your transmission does not consume fluid However the fluid level should be checked if the transmission is not wo...

Page 223: ... for the location of the dipstick 6 Install the dipstick making sure it is fully seated in the filler tube 7 Remove the dipstick and inspect the fluid level The fluid should be in the designated area for normal operating temperature or ambient temperature Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10 C 50 F Corr...

Page 224: ...the Lubricant specifications section in this chapter Use of a non approved automatic transmission fluid may cause internal transmission component damage If necessary add fluid in 250 ml 1 2 pint increments through the filler tube until the level is correct If an overfill occurs excess fluid should be removed by a qualified technician An overfill condition of transmission fluid may cause shift and ...

Page 225: ...smission fluid if equipped 1 Clean the filler plug 2 Remove the filler plug and inspect the fluid level 3 Fluid level should be at the bottom of the opening 4 Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening 5 Install and tighten the fill plug securely Use only fluid that meets Ford specifications Refer to Lubricant Specifications in this chapter ...

Page 226: ...P YOKE Your vehicle may be equipped with universal joints that require lubrication Refer to the scheduled maintenance guide for maintenance intervals If the original universal joints are replaced with universal joints equipped with grease fittings lubrication will also be necessary AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air fi...

Page 227: ...the air filter housing lines up with the notch on the bottom half of air filter housing Be careful not to crimp the filter element edges between the air filter housing This could cause filter damage and allow unmetered air to enter the engine if not properly seated 5 Replace the two halves of the air filter housing and secure the clamp INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles ar...

Page 228: ...ormance of tires depends upon the actual conditions of their use however and may depart significantly from the norm due to variations in driving habits service practices and differences in road characteristics and climates Traction AA A B C The traction grades from highest to lowest are AA A B and C The grades represent the tire s ability to stop on wet pavement as measured under controlled condit...

Page 229: ...e tire failure SERVICING YOUR TIRES Checking the tire pressure Use an accurate tire pressure gauge Check the tire pressure when tires are cold after the vehicle has been parked for at least one hour or has been driven less than 5 km 3 miles Adjust tire pressure to recommended specifications found on the Certification Label Tire pressure information can also be found on the Tire Information label l...

Page 230: ...all persons are clear of the trajectory area WARNING An inflated tire and rim can be very dangerous if improperly used serviced or maintained To avoid serious injury never attempt to re inflate a tire which has been run flat or seriously under inflated without first removing the tire from the wheel assembly for inspection Do not attempt to add air to tires or replace tires or wheels without first ...

Page 231: ... Four tire rotation Five tire rotation Maintenance and Specifications 231 ...

Page 232: ...ough the tire treads Due to exposure to the elements and exhaust you should replace the spare tire when you replace the other tires When replacing full size tires never mix radial bias belted or bias type tires Use only the tire sizes that are listed on the Certification Label Make sure that all tires are the same size speed rating and load carrying capacity Use only the tire combinations recommen...

Page 233: ...rain and snow However in some climates you may need to use snow tires and chains If you need to use chains it is recommended that steel wheels of the same size and specifications be used as chains may chip aluminum wheels Follow these guidelines when using snow tires and chains Use only SAE Class S chains Install chains securely verifying that the chains do not touch any wiring brake lines or fuel...

Page 234: ...iesel engine service part numbers Refer to Vehicle Emissions Control Information VECI decal for spark plug gap information REFILL CAPACITIES Fluid Ford Part Name Application Capacity Front axle Hypoid Gear Oil SAE 90 F 250 350 Dana 60 axle 2 7L 5 8 pints F 350 450 550 Dana 60 axle 2 7L 5 8 pints Rear axle 1 2 Motorcraft SAE 75W 140 Synthetic Rear Axle Lubricant F 250 350 10 50 inch axle 3 3L 6 9 p...

Page 235: ...craft Premium Engine Coolant green colored or Motorcraft Premium Gold Engine Coolant yellow colored 5 4L V8 engine with A C 25 0L 26 4 quarts 6 8L V10 engine 27 0L 28 5 quarts Engine oil includes filter change Gas engines Motorcraft SAE 5W 20 Premium Synthetic Blend Motor Oil All 5 7L 6 0 quarts Engine oil includes filter change Diesel engine Refer to your 7 3L Diesel Supplement Maintenance and Sp...

Page 236: ... 5 Automatic 16 7L 17 7 quarts 6 Windshield washer fluid Motorcraft Premium Windshield Washer Concentrate All 4 0L 4 25 quarts 1 Your vehicle s rear axle s may be filled with a synthetic lubricant that may require a lubricant change Refer to the scheduled maintenance guide Axle lubricant quantities should not need to be checked unless a leak is suspected service is required or the axle assembly ha...

Page 237: ...N威 and MERCON威 V in an automatic transmission application requiring MERCON威 may cause transmission damage Use of any fluid other than the recommended fluid may cause transmission damage 5 Service refill capacity is determined by filling the transmission to the bottom of the filler hole with the vehicle on a level surface The 6 speed manual transmission is equipped with an in tank cooler Verify the...

Page 238: ...axles 1 XY 80W90 QL WSP M2C197 A Brake fluid and clutch fluid if equipped Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid PM 1 ESA M6C25 A and DOT 3 Engine coolant Motorcraft Premium Engine Coolant green colored VC 4 A in Canada Motorcraft CXC 10 ESE M97B44 A Motorcraft Premium Gold Engine Coolant yellow colored VC 7 A WSS M97B51 A1 Engine oil Motorcraft SAE 5W 20 Premium Synthetic Ble...

Page 239: ...ipped Motorcraft Premium Long Life Grease XG 1 C or XG 1 K ESA M1C75 B Power steering fluid and transfer case fluid if equipped Motorcraft MERCON威 ATF XT 2 QDX MERCON威 Manual transmission 6 speed Motorcraft MERCON威 ATF 2 XT 2 QDX MERCON威 Automatic transmission Motorcraft MERCON威 ATF 2 XT 2 QDX MERCON威 Windshield washer fluid Motorcraft Premium Windshield Washer Concentrate ZC 32 A ESR M17P5 A 1 Ad...

Page 240: ...hese dual usage fluids are not to be used in an automatic transmission that requires use of the MERCON威 type fluid However these dual usage fluids may be used in transmissions that require the MERCON威 V type fluid MERCON威 and MERCON威 V type fluids are not interchangeable DO NOT mix MERCON威 and MERCON威 V Use of a transmission fluid that indicates dual usage MERCON威 and MERCON威 V in an automatic tra...

Page 241: ...m 68 in 3 Overall width 2 031 mm 79 9 in a 2426 mm 95 5 in b 2 031 mm 79 9 in a 2426 mm 95 5 in b 2 031 mm 79 9 in a 2426 mm 95 5 in b 2 031 mm 79 9 in a 2426 mm 95 5 in b 4 Wheelbase 3 479 8 mm 137 in 3 479 8 mm 137 in 3 610 7 mm 141 8 in c 4 013 2 mm 158 in d 3 610 7 mm 141 8 in c 4 013 2 mm 158 in d 5 Overall length 5 756 mm 226 6 in 5 756 mm 226 6 in 5 878 mm 231 4 in c 6 289 mm 247 6 in d 5 8...

Page 242: ...ar 1 736 mm 68 3 in 1 729 mm 68 1 in 1 736 mm 68 3 in 1 729 mm 68 1 in 1 736 mm 68 3 in 1 729 mm 68 1 in 1 736 mm 68 3 in 1 729 mm 68 1 in 3 Overall width 2 031 mm 79 9 in 2 031 mm 79 9 in 2 031 mm 79 9 in 2 031 mm 79 9 in 4 Wheelbase 3 967 mm 156 2 in 3 967 mm 156 2 in 4 379 mm 172 4 in 4 379 mm 172 4 in 5 Overall length 6 243 mm 245 8 in 6 243 mm 245 8 in 6 654 mm 262 in 6 654 mm 262 in Maintena...

Page 243: ...n b 2 051 mm 80 7 in c e 2 039 mm 80 3 in c f 2 019 mm 79 5 in d 2a Front Track 1 736 mm 68 3 in a b 1 736 mm 68 4 in c d 1 736 mm 68 3 in a b 1 736 mm 68 4 in c d 1 736 mm 68 3 in a b 1 736 mm 68 4 in c d 1 736 mm 68 3 in a b 1 736 mm 68 4 in c d 2b Rear Track 1 729 mm 68 1 in a c 1 880 mm 74 0 in b d 1 729 mm 68 1 in a c 1 880 mm 74 0 in b d 1 729 mm 68 1 in a c 1 880 mm 74 0 in b d 1 729 mm 68 ...

Page 244: ... in f a 4x2 Single rear wheel SRW b 4x2 Dual rear wheel DRW c 4x4 Single rear wheel SRW d 4x4 Dual rear wheel DRW e Short box f Long box F350 Crew Cab Dimension Body style Crew chassis Cab Crew cab short box Crew cab long box 1 Overall height 1 929 mm 75 9 in a 1 941 mm 76 4 in b 2 026 mm 79 8 in c 2 038 mm 80 2 in d 1 955mm 77 0 in a 1998 mm 78 6 in b 1 958 mm 77 1 in c 2 033 mm 80 0 in d 1 964 m...

Page 245: ... 4 475 mm 176 2 in 3 967 mm 156 2 in 4 379 mm 172 4 in 5 Overall length 6 632 mm 261 1 in 6 243 mm 245 8 in 6 654 mm 262 0 in a 4x2 Single rear wheel SRW b 4x2 Dual rear wheel DRW c 4x4 Single rear wheel SRW d 4x4 Dual rear wheel DRW F450 Dimension Body style Regular Cab Chassis 4x2 Regular Cab Chassis 4x4 Super Cab Chassis 4x2 4x4 Crew Cab Chassis 4x2 4x4 1 Overall height 2 048 mm 80 6 in a 2 044...

Page 246: ...795 mm 188 8 in 5 100 mm 200 8 in 3 576 mm 140 8 in 4 186 mm 164 8 in 4 795 mm 188 8 in 5 100 mm 200 8 in 4 110 mm 161 8 in 4 475 mm 176 2 in 5 085 200 2 in 5 Overall length 5 733 mm 225 7 in a 6 343 mm 249 7 in b 6 952 mm 273 7 in c 7 257 mm 285 7 in d 5 733 mm 225 7 in a 6 343 mm 249 7 in b 6 952 mm 273 7 in c 7 257 mm 285 7 in d 6 267 mm 246 7 in 6 632 mm 261 1 in e 7 241 mm 285 1 in f a 3 576 ...

Page 247: ...6 mm 81 3 in 2 Track Front Rear 1 736 mm 68 4 in 1 880 mm 74 0 in 1 736 mm 68 4 in 1880 mm 74 0 in 1 736 mm 68 4 in 1 880 mm 74 0 in 1 736 mm 68 4 in 1 880 mm 74 0 in 3 Overall width 2 377 mm 93 6 in 2 377 mm 93 6 in 2 377 mm 93 6 in 2 377 mm 93 6 in 4 Wheelbase 3 576 mm 140 8 in 4 186 mm 164 8 in 4 795 mm 188 8 in 5 100 mm 200 8 in 3 576 mm 140 8 in 4 186 mm 164 8 in 4 795 mm 188 8 in 5 100 mm 20...

Page 248: ... 7 257 mm 285 7 in d 5 733 mm 225 7 in a 6 343 mm 249 7 in b 6 952 mm 273 7 in c 7 257 mm 285 7 in d 6 632 mm 261 1 in e 7 241 mm 285 1 in f 6 632 mm 261 1 in e 7 241 mm 285 1 in f a 3 576 mm 140 8 in wheel base b 4 186 mm 164 8 in wheel base c 4 795 mm 188 8 wheel base d 5 100 mm 200 8 in wheel base e 4 475 mm 176 2 in wheel base f 5 085 mm 200 2 in wheel base 3 2 1 Maintenance and Specifications...

Page 249: ...afety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located The Certification label is located on the front door latch pillar on the driver s side 5 4 Maintenance and Specifications 249 ...

Page 250: ... number 1 World manufacturer identifier 2 Brake type and gross vehicle weight rating GVWR 3 Vehicle line series body type 4 Engine type 5 Check digit 6 Model year 7 Assembly plant 8 Production sequence number Engine number The engine number the last eight numbers of the vehicle identification number is stamped on the engine block transmission frame and transfer case if equipped XXXXXXXXXXXXXXXXX M...

Page 251: ... period as well as any component damaged by the defective accessory The accessory will be warranted for whichever provides you the greatest benefit 12 months or 20 000 km 12 000 miles whichever occurs first or the remainder of your new vehicle limited warranty This means that genuine Ford accessories purchased along with your new vehicle and installed by the dealer are covered for the full length ...

Page 252: ...and first aid kit Off road lights Pickup box rails ROC2 hitch mounted bike courier Running boards and tubular running bars Running boards diamond plate Seatback organizer Speed control Towing mirrors Trailer hitch Class IV Trailer hitch bars and balls Trailer hitch mounted bike carrier Trailer hitch wiring adaptor Trailer wiring harness Trailgate table Protection and appearance equipment Air bag a...

Page 253: ...Fender flares Flat splash guards Front end covers full Hood deflectors Leather wrap steering wheel Locking gas cap Lubricants and oils Molded splash guards Rear window deflector Side window air deflectors Spare tire lock Stainless steel grill insert Step bumpers Tailgate covers Diamond plate Tonneau cover soft Tonneau cover hard color keyed Leer supplier branded Touch up paint Truck cover Universa...

Page 254: ...rs Any such equipment installed in your vehicle should comply with FCC or CRTC regulations and should be installed only by a qualified service technician Mobile communications systems may harm the operation of your vehicle particularly if they are not properly designed for automotive use or are not properly installed When operated such systems may cause the engine to stumble or stall or cause the ...

Page 255: ...lok 108 B Battery 202 acid treating emergencies 202 jumping a disabled battery 174 maintenance free 202 replacement specifications 234 servicing 202 BeltMinder 77 Brakes 105 anti lock 105 107 anti lock brake system ABS warning light 106 fluid checking and adding 221 fluid refill capacities 234 fluid specifications 237 240 lubricant specifications 237 240 parking 107 pedals see Power adjustable foo...

Page 256: ...literature 188 The Dispute Settlement Board 183 Utilizing the Mediation Arbitration Program 186 D Daytime running lamps see Lamps 37 Dipstick automatic transmission fluid 222 engine oil 199 Doors lubricant specifications 237 Driveline universal joint and slip yoke 226 Driving under special conditions 112 121 124 sand 123 snow and ice 125 through water 123 128 E Emergencies roadside jump starting 1...

Page 257: ...ing fuel economy 215 octane rating 213 240 241 quality 213 running out of fuel 214 safety information relating to automotive fuels 210 Fuses 160 161 G Garage door opener 47 Gas cap see Fuel cap 212 Gas mileage see Fuel economy 215 Gauges 13 GAWR Gross Axle Weight Rating 128 calculating 130 definition 128 driving with a heavy load 128 location 128 GVWR Gross Vehicle Weight Rating 128 calculating 12...

Page 258: ...6 speed control 52 Load limits 128 GAWR 128 GVWR 128 trailer towing 128 Loading instructions 130 Locks autolock 63 childproof 59 Lubricant specifications 237 240 Lumbar support seats 69 M Manual transmission 112 fluid capacities 234 lubricant specifications 240 reverse 113 Message center 53 english metric button 54 menu button 54 Mirrors 46 fold away 49 side view mirrors power 49 Motorcraft parts ...

Page 259: ...afety seats 93 Servicing your vehicle 196 Snowplowing 6 154 156 Spare tire see Changing the Tire 165 Spark plugs specifications 234 240 241 Special notice 7 ambulance conversions 6 diesel powered vehicles 5 four wheel drive vehicles 156 157 utility type vehicles 6 Specification chart lubricants 237 240 Speed control 50 Starting your vehicle 101 102 104 jump starting 174 Steering wheel tilting 46 T...

Page 260: ...l 38 V Vehicle dimensions 241 Vehicle Identification Number VIN 250 Vehicle loading 128 Ventilating your vehicle 105 W Warning lights see Lights 10 Washer fluid 199 Water Driving through 128 Windows power 48 Windshield washer fluid and wipers 45 checking and adding fluid 199 replacing wiper blades 45 Wrecker towing 179 Index 260 ...

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