Forbes Marshall FMTD64 Installation And Maintenance Manual Download Page 9

7

FMTD64

5. 

Installation Guidelines: [Refer figure 4]

 

 

 

Note:

Before implementing any installations observe the 'Important Safety Notes' in 

Section 2. Referring to the installation and maintenance instructions, name – plate and 
technical information sheet check the product is suitable for the intended installation.

 

1. 

Check materials, pressure and temperature and their maximum values.

 

2. 

Before installation, flush the inlet drip leg to remove all dirt and oil. Ensure to remove all 
protective seals from the trap.

 

3. 

The Forbes Marshall Thermodynamic Trap should be installed in a horizontal plane such that 
disc movement happens only in vertically up and down directions.

 

4. 

The horizontal mainline should be provided with proper collecting pocket as provided by 
equal  Tee  should  end  with  a  drip  leg  and  at  the  end  of  the  drip  leg  Forbes  Marshall 
Thermodynamic  Trap  should  be  fitted.  Typically  recommended  drain  pocket  dimensions 
relative to steam main pipe sizes are given below.

 

 

Note:

 Condensate should not be drained through a small pipe connection at the bottom of 

mainline.

Figure 4 : Recommended installation of Forbes Marshall Thermodynamic Trap on mainline

 

5. 

When a socket weld Forbes Marshall Thermodynamic Trap is being installed the 
welding should be in accordance with an approved weld procedure to a recognized 
standard.

 

6. 

Isolation valves should be installed to allow for safe maintenance and trap replacement. 

 

7. 

Always open isolation valve slowly until normal operation condition is achieved this will 
avoid system shocks. Check for leaks and attend if any.

 

Note:

 If the trap is to discharge to atmosphere ensure it is to safe place, the discharging fluid may 

be at a temperature of 100°C.

Mains

diameter-D

Pocket

diameter-d

1

Pocket

depth-d

2

Upto 100mm

d  = D

1

Min d  = 100mm

2

125-200mm

d  = 100mm

1

Min d  = 150mm

2

250 mm & above

d  > D/2

1

Min d  = D

2

D

d

2

d

1

Steam mainline

FMTD64

Hot condensate
to return or drain

To drain

Summary of Contents for FMTD64

Page 1: ...64 Forbes Marshall Thermodynamic Trap Installation and Maintenance Manual Forbes Marshall Arca Forbes Marshall Codel International Krohne Marshall Forbes Solar Forbes Vyncke Forbes Marshall Steam Syst...

Page 2: ...7 Maintenance Guidelines 9 8 Troubleshooting 11 9 Available Spares 13 10 Warranty Period 13 Table of Contents PLEASE NOTE Throughout this manual this cautionary symbol is used to describe a potential...

Page 3: ...th the operating instructions are properly installed commissioned maintained and installed by quali ed personnel refer Section 2 7 the safety operations of these products can be guaranteed General ins...

Page 4: ...as per Installation and Maintenance instruction Permit to work to be complied with wherever applicable in case of absence of this system a responsible person should have complete information and know...

Page 5: ...der any conditions of operation otherwise the trap may not shut off 3 4 Operating Range Body design conditions PN63 PMA Maximum allowable pressure 63 bar g 100 C TMA Maximum allowable temperature 400...

Page 6: ...nd Drawing Dimensions approx in mm Figure 1 Forbes Marshall Thermodynamic Trap 3 2 1 4 5 C D B A E Size A B C D E Weight DN 15 DN 20 42 78 50 44 57 0 8 kg Figure 2 Dimensional Drawing of FMTD64 Sr No...

Page 7: ...o about 45RC can withstand continuous water hammering conditions 3 Seat integral part of the body eliminates leakage prone joints and gaskets 4 Condensate entry below the disc concentric to disc seat...

Page 8: ...ng drawn downward to the concentric seat rings C 3 As the disc A is drawn downwards ash steam passes between the edge of the disc A and the inner face of the cap D of the trap The ash steam occupies t...

Page 9: ...should be tted Typically recommended drain pocket dimensions relative to steam main pipe sizes are given below Note Condensate should not be drained through a small pipe connection at the bottom of ma...

Page 10: ...valve and open the bypass isolation valve 2 Let the condensate drain for 10 15 minute or until clear condensate starts coming out whichever is earlier 3 Now slowly close the bypass isolation valve an...

Page 11: ...FMTD64 refer the tools mentioned in the table below 7 3 Recommended tightening torques Table 1 Recommended tightening torque Size Component Tool used and size DN 15 20 Cap Box spanner 42 mm A F Strain...

Page 12: ...apping paste and oil on to the glass surface and rotate the disc 3 in the shape of the numeric 8 Eight d Lapping should be done till all scratches on the disc 3 disappear Note If the scratches on the...

Page 13: ...densate discharge To release ash steam locked trapped inside the steam trap pour water on cap of the steam trap to check it discharge condensate Steam leakage Steam Leaking continuously Ensure bypass...

Page 14: ...ating faces atness can be improved by lapping individually on at surface or glass plate If scratch depth is more replace with new disc Note The total amount of metal from body seat face removed should...

Page 15: ...Pack of 3 S2032089 Disc and screen kit for DN 20 Pack of 3 S2032092 Isotub FGS2002130 10 Warranty Period As per ordering information and agreements in the contract How to Order Example 1No DN15 Forbe...

Page 16: ...liates and Group Companies assume no responsibility for inaccuracies or omissions and speci cally disclaim any liabilities losses or risks personal or otherwise incurred as a consequence directly or...

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