Forbes Marshall FMTD64 Installation And Maintenance Manual Download Page 4

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2.3  Hazardous environment and media: 

 

 

The product has to be protected from hazardous environment and check to ensure that no 

hazardous liquids or gases pass through the product. 

 

2.4  Depressurizing of systems and normalizing of temperature:

 

 

Ensure isolation and safety venting of any pressure to the atmospheric pressure. Even if the 

pressure  gauge  indicates  zero,  do  not  make  an  assumption  that  the  system  has  been 
depressurized. To avoid danger of burns allow temperature to normalize after isolation.

 

2.5  Tools and consumables:

 

 

Ensure you have appropriate tools and / or consumables available before starting the work. 

Use of original Forbes Marshall replacement parts is recommended.

 

2.6  Protective clothing:

 

 

Consider for the requirement of any protective clothing for you/ or others in the vicinity for 

protection against hazards of temperature (high or low), chemicals, radiation, dangers to 
eyes and face, noise and falling objects.

 

2.7  Permits to work:

 

 

All work to be carried out under supervision of a competent person. Training should be 

imparted  to  operating  personnel  on  correct  usage  of  product  as  per  Installation  and 
Maintenance instruction. “Permit to work” to be complied with (wherever applicable), in 
case of absence of this system a responsible person should have complete information and 
knowledge on what work is going on and where required, arrange to have an assistant with 
his  primary  goal  and  responsibility  being  safety.  “Warning  Notices”  should  be  posted 
wherever necessary.

 

2.8  Handling:

 

 

There is a risk of injury if heavy products are handled manually. Analyze the risk and use 

appropriate handling method by taking into consideration the task, individual, the working 
environment and the load.

 

2.9  Freezing:

 

 

Provision  should  be  made  to  protect  systems  which  are  not  self-draining,  against  frost 

damage (in environment where they may be exposed to temperatures below freezing point) 
to be made.

 

2.10 Returning products:

 

 

Customers and Stockist are reminded that, when returning products to Forbes Marshall they 

must  provide  information  on  any  hazards  and  the  precautions  to  be  taken  due  to 
contamination  residues  or  mechanical  damage  which  may  present  a  health,  safety  or 
environmental risk.

 

 

This  information  must  be  provided  in  writing  including  Health  and  Safety  data  sheets 

relating to any substances identified as hazardous or potentially hazardous.

Forbes Marshall Thermodynamic Trap

Summary of Contents for FMTD64

Page 1: ...64 Forbes Marshall Thermodynamic Trap Installation and Maintenance Manual Forbes Marshall Arca Forbes Marshall Codel International Krohne Marshall Forbes Solar Forbes Vyncke Forbes Marshall Steam Syst...

Page 2: ...7 Maintenance Guidelines 9 8 Troubleshooting 11 9 Available Spares 13 10 Warranty Period 13 Table of Contents PLEASE NOTE Throughout this manual this cautionary symbol is used to describe a potential...

Page 3: ...th the operating instructions are properly installed commissioned maintained and installed by quali ed personnel refer Section 2 7 the safety operations of these products can be guaranteed General ins...

Page 4: ...as per Installation and Maintenance instruction Permit to work to be complied with wherever applicable in case of absence of this system a responsible person should have complete information and know...

Page 5: ...der any conditions of operation otherwise the trap may not shut off 3 4 Operating Range Body design conditions PN63 PMA Maximum allowable pressure 63 bar g 100 C TMA Maximum allowable temperature 400...

Page 6: ...nd Drawing Dimensions approx in mm Figure 1 Forbes Marshall Thermodynamic Trap 3 2 1 4 5 C D B A E Size A B C D E Weight DN 15 DN 20 42 78 50 44 57 0 8 kg Figure 2 Dimensional Drawing of FMTD64 Sr No...

Page 7: ...o about 45RC can withstand continuous water hammering conditions 3 Seat integral part of the body eliminates leakage prone joints and gaskets 4 Condensate entry below the disc concentric to disc seat...

Page 8: ...ng drawn downward to the concentric seat rings C 3 As the disc A is drawn downwards ash steam passes between the edge of the disc A and the inner face of the cap D of the trap The ash steam occupies t...

Page 9: ...should be tted Typically recommended drain pocket dimensions relative to steam main pipe sizes are given below Note Condensate should not be drained through a small pipe connection at the bottom of ma...

Page 10: ...valve and open the bypass isolation valve 2 Let the condensate drain for 10 15 minute or until clear condensate starts coming out whichever is earlier 3 Now slowly close the bypass isolation valve an...

Page 11: ...FMTD64 refer the tools mentioned in the table below 7 3 Recommended tightening torques Table 1 Recommended tightening torque Size Component Tool used and size DN 15 20 Cap Box spanner 42 mm A F Strain...

Page 12: ...apping paste and oil on to the glass surface and rotate the disc 3 in the shape of the numeric 8 Eight d Lapping should be done till all scratches on the disc 3 disappear Note If the scratches on the...

Page 13: ...densate discharge To release ash steam locked trapped inside the steam trap pour water on cap of the steam trap to check it discharge condensate Steam leakage Steam Leaking continuously Ensure bypass...

Page 14: ...ating faces atness can be improved by lapping individually on at surface or glass plate If scratch depth is more replace with new disc Note The total amount of metal from body seat face removed should...

Page 15: ...Pack of 3 S2032089 Disc and screen kit for DN 20 Pack of 3 S2032092 Isotub FGS2002130 10 Warranty Period As per ordering information and agreements in the contract How to Order Example 1No DN15 Forbe...

Page 16: ...liates and Group Companies assume no responsibility for inaccuracies or omissions and speci cally disclaim any liabilities losses or risks personal or otherwise incurred as a consequence directly or...

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