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Forbes Marshall CODEL EnergyTech 300 Series, Installation, Commissioning & Operating Manual

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Forbes Marshall CODEL EnergyTech 300 Series Installation, Commissioning & Operating Manual Download Page 31

  

 

 

www.codel.co.uk 

Page: 31 

© 2010 CODEL International Ltd.   

CODEL 

 300 

•

 

Use 

 or 

 to increase or decrease the current digit between 0 and 9  

(0.000 - 9999). 

 

 

 

•

 

Press 

 to set the current digit and proceed to the next, finalising and setting 

the value when pressed over the last digit. 

 
 

 

 

 

 

Summary of Contents for CODEL EnergyTech 300 Series

Page 1: ...stallation Commissioning Operating and Maintenance Manual For EnergyTech 301 and EnergyTech 302 Triboelectric Dust Air Quality Monitors CODEL International Ltd Unit 4 Station Road Bakewell Derbyshire...

Page 2: ...Section 1 The EnergyTech 300 Series Page 2 CODEL A Forbes Marshall Company Issue A Revision 9 Date 15 10 21 Reference 100246...

Page 3: ...dards both for itself and for the rest of the industry All development and design work is carried out in house by experienced engineers using proven state of the art CAD and software development techn...

Page 4: ...Section 1 The EnergyTech 300 Series Page 4 CODEL A Forbes Marshall Company Issue A Revision 9 Date 15 10 21 Reference 100246...

Page 5: ...HIN WALLED STACKS 19 1 11 MOUNTING THE SENSOR 20 EnergyTech 301 20 EnergyTech 302 20 1 12 WIRING THE MAINS CONNECTOR 21 ET302 Power Connector 21 ET301 Power Connector 21 1 13 OUTPUT CONNECTOR 22 Volt...

Page 6: ...NTERVAL 36 1 23 BRIDGING 36 1 24 SERIOUS INSTRUMENT FAILURE 37 8 APPENDIX 1 38 1 25 STANDARD MODBUS COMMUNICATION WITH CODEL MODBUS 38 Host Request Frame 38 Slave Response from CODEL MODBUS SCU 39 1 2...

Page 7: ...ctions and are intended to ensure your safety while carrying out installation operation and maintenance procedures Please read these instructions fully before proceeding Caution risk of danger or dama...

Page 8: ...Section 1 The EnergyTech 300 Series Page 8 CODEL A Forbes Marshall Company Issue A Revision 9 Date 15 10 21 Reference 100246...

Page 9: ...rectly measure mass particulate concentration by sensing the frictional charge created when particles collide with a conductor The advanced electronics of the EnergyTech 301 detect this signal and pre...

Page 10: ...s exceeded Such instruments are described as indicative and are not intended to give quantitative results They are normally set up using subjective criteria and without reference to a standard gravime...

Page 11: ...20o C to 55o C Measurement range 0 100 0 00 6500mg m3 Dependent upon Transfer Factor Particle size range 0 1 to 100 m Gain 1 1000 Resolution 0 01 0 1mg m3 Response time 1 second 1 hour operator select...

Page 12: ...00mm customer requirement Probe protection insulating sleeve on first 200mm of probe The Energy Tech 301 is normally fitted with a stainless steel Grade 316L probe However on certain processes it may...

Page 13: ...rge being imparted to the probe The main advantages of tribo electric instruments are as follows They are extremely sensitive to fine dusts and are sensitive over a range of 1mg m3 up to 2500mg m3 The...

Page 14: ...different application conditions The instrument has two visual displays A flashing green LED pulses proportional to the dust level i e it pulses more as the dust level increases and less as the dust l...

Page 15: ...y the analyser A Codel 24V DC PSU can be optionally provided to power an EnergyTech 302 Figure 2 Optional CODEL 24V DC PSU Optional CODEL PSU Input 110 240V AC 100W Max 50 60 Hz Output 24V DC 60W Dime...

Page 16: ...struction such as a bend fan damper duct exit or pipe junction as illustrated in Figure 2 In practice of course it is not always easy to select a location 5 duct diameters from an obstruction so some...

Page 17: ...rnational Ltd CODEL 300 Avoid mounting Energy Tech 301 on a vertical duct that vents to atmosphere as it may be affected by rain ingress Figure 4 Energy Tech 301 Alternative Mounting Strategies Figure...

Page 18: ...f the stack wall is thin gauge and will not weld easily or will not bear the weight of the probe follow the method below Steel Stacks Figure 5 Detail of Stack Mounting Stub We strongly advise that the...

Page 19: ...and mounting plate with a suitable corrosion resistant paint Figure 6 Mounting Plate for Thin Walled Stacks DO NOT attempt to weld the stub to the plate with the probe attached to the stub as the heat...

Page 20: ...nd compression gland on the probe and screw onto the mounting stub Coat the thread in copper grease to ensure easy removal DO NOT use insulating tape as this will prevent the instrument grounding to e...

Page 21: ...iate socket The sockets are all numbered you may need a magnifying glass and the earth socket is raised slightly above the rest Screw the body on to the front section and then tighten the compression...

Page 22: ...insulation from the end of each core and insert in the female end of the pin The pins are all numbered at their base you may need the magnifying glass again Solder each wire into its pin in turn Scre...

Page 23: ...er to produce a volt free output signal simply disconnect the Molex connector linking CON5 of PCB 803 444 to the centre 7 pin 6 E gland plug and reconnect to CON3 Optional RS485 looped with output con...

Page 24: ...Section 5 Installation Page 24 CODEL A Forbes Marshall Company Issue A Revision 9 Date 15 10 21 Reference 100246...

Page 25: ...onnectors A wiring diagram is shown below in Figure 11 Figure 12 for reference purposes only These connections are normally made at the factory Figure 12 ET302 Wiring Diagram 1 14 1 EnergyTech 301 Fig...

Page 26: ...to commission the Energy Tech 301 it is necessary to work closely with mains voltages Only trained and competent persons should commission this unit using insulated tools and wearing the appropriate...

Page 27: ...ion has begun the Data valid light will extinguish and the user will be returned to the Zero Calibration Sub Menu If the user re enters the menu Wait for FZC shall be displayed until the Zero Cal is c...

Page 28: ...is set and the current cursor moves to the next selectable digit If the final digit is selected when the enter key is pressed the value is set and the user returned to the previous menu tier Still in...

Page 29: ...rocedure to set up the transfer factor of the device The transfer factor is calculated as follows measurement x CF_m CF_c mg m3 To set up the transfer factor dust factor perform the following steps En...

Page 30: ...igit between 0 and 9 0 000 9 999 Press to set the current digit and proceed to the next finalising and setting the value when pressed over the last digit The offset factor is the offset of the CF_m va...

Page 31: ...ODEL International Ltd CODEL 300 Use or to increase or decrease the current digit between 0 and 9 0 000 9999 Press to set the current digit and proceed to the next finalising and setting the value whe...

Page 32: ...d board to test each individual channel NOTE the values and menu choices below are for example only and or are default values When completing the commissioning process fill these fields to the user s...

Page 33: ...ey the current digit is set and the current cursor moves to the next selectable digit If the final digit is selected when the enter key is pressed the value is set and the user returned to main Measur...

Page 34: ...Relay Output unit Set what unit or measurement is used for the mA output to set the mA Output Unit to the customer specification follow the menu path Setup Mode mA outputs mA Output unit and press ent...

Page 35: ...evel The Relay trigger is based on the currently displayed value and will toggle the relay when the alarm value is exceeded To set the Alarm Level to the customer specification follow the menu path Se...

Page 36: ...ath Setup Mode Signal Damping Time Press the enter key to set the device damping time to that of the user specification Use the arrow keys to adjust the currently selected digit ranging from 0 to 9 Ex...

Page 37: ...ting it When a significant visible coating is observed the time taken for this to occur becomes the maintenance interval On re fitting the probe again note the output of Energy Tech 301 The difference...

Page 38: ...301 has a diagnostic socket that enables Codel to communicate with the unit and establish the fault The electronics package will then be repaired or a new package fitted Codel is proud of its quick t...

Page 39: ...ing register followed by the total number of consecutive registers to be read The response frame from the CODEL ET301 lists the contents of the requested registers returning 2 bytes per register with...

Page 40: ...21 Reference 100246 01 Address 03 Function code XX Byte count XX XX to to Date from starting register XX XX Date from nth register XX XX CRC Standard baud rate 9600 Bits per byte 1 start bit 8 data b...

Page 41: ...Inst Long 241 242 Y Value Smoothed Long 243 244 Z Value Inst Long 245 246 Z Value Smoothed Long 247 248 Meas Percent Raw 249 Meas Percent Inst 250 Meas Percent Smoothed 251 Meas Percent 100 252 Meas...

Page 42: ...orbes Marshall Company Issue A Revision 9 Date 15 10 21 Reference 100246 9 Appendix 2 Revision Amendment Register DATE PAGE SECTION NUMBER REVISION DETAILS ISSUE NUMBER 15 10 21 Appendix 3 Menu Map re...

Page 43: ...ite Max 0x001F EEPROM Write Max 0x21FF Measurand Unit Milligram Metre Cubed mg m3 Degrees Centigrade C Milligram Normalised Metre Cubed mg Nm3 Percent Milligram Metre Cubed mg m3 Mode Milligram Normal...

Page 44: ...0x0007 40005 4 0x0008 0x0009 40006 5 0x000A 0x000B 40007 6 0x000C 0x000D 40008 7 Command Flag Low 0x000E U8 Command Flag High 0x000F U8 40009 8 0x0010 0x0011 40129 128 Mode Status 0x0100 U8 Performanc...

Page 45: ...35 0x010E 0x010F 40137 136 Meas mg m3 Sec 0x0110 U16 10 0x0111 40138 137 Meas mg Nm3 Sec 0x0112 U16 10 0x0113 40139 138 Meas Kg m3 Sec 0x0114 U16 10 0x0115 40140 139 Meas Kg Nm3 Sec 0x0116 U16 10 0x01...

Page 46: ...0x012A 0x012B 40151 150 0x012C 0x012D 40152 151 0x012E 0x012F 40153 152 Probe Signal DRx Detector Level Raw Long 0x0130 U32 0x0131 40154 153 0x0132 0x0133 40155 154 Probe Signal DRx Detector Level In...

Page 47: ...5 0x014A 0x014B 40167 166 0x014C 0x014D 40168 167 0x014E 0x014F 40169 168 Probe Signal Y Value Inst Long 0x0150 U32 0x0151 40170 169 0x0152 0x0153 40171 170 Probe Signal Y Value Smoothed Long 0x0154 U...

Page 48: ...st Zero Cal Delay Counter 0x0164 U16 0 001 0x0165 40180 179 Pre Span Cal Delay Counter 0x0166 U16 0 001 0x0167 40181 180 Span Cal Delay Counter 0x0168 U16 0 01 0x0169 40182 181 Post Span Cal Delay Cou...

Page 49: ...7 40197 196 Flue Gas Temperature 0x0188 U16 0x0189 40198 197 0x018A 0x018B 40199 198 0x018C 0x018D 40200 199 0x018E 0x018F 40201 200 Probe Signal DTx Detector Level Raw 0x0190 U16 0x0191 40202 201 Pro...

Page 50: ...x01A2 U16 0x01A3 40211 210 Probe Signal DRx Detector Level Smoothed 0x01A4 U16 0x01A5 40212 211 Probe Signal DRx Detector Level Low 0x01A6 U16 0x01A7 40213 212 Probe Signal DRx Detector Level High 0x0...

Page 51: ...1 0x01BA 0x01BB 40223 222 0x01BC 0x01BD 40224 223 0x01BE 0x01BF 40225 224 0x01C0 0x01C1 40226 225 0x01C2 0x01C3 40227 226 0x01C4 0x01C5 40228 227 0x01C6 0x01C7 40229 228 0x01C8 0x01C9 40230 229 0x01CA...

Page 52: ...40239 238 Probe Signal Delta Y long Copy 0x01DC U32 0x01DD 40240 239 0x01DE 0x01DF 40241 240 Probe Signal Y Value Inst Long Copy 0x01E0 U32 0x01E1 40242 241 0x01E2 0x01E3 40243 242 Probe Signal Y Val...

Page 53: ...51 250 Probe Signal Concentration Smoothed 0x01F4 U16 0 1 0x01F5 40252 251 Meas Percent 0x01F6 U16 100 0x01F7 40253 252 Meas mg m3 0x01F8 U16 10 0x01F9 40254 253 Meas mg Nm3 0x01FA U16 10 0x01FB 40255...

Page 54: ...nstrument Name 0x2001 44098 4097 0x2002 0x2003 44099 4098 0x2004 0x2005 44100 4099 0x2006 0x2007 44101 4100 0x2008 0x2009 44102 4101 0x200A 0x200B 44103 4102 0x200C 0x200D 44104 4103 0x200E 0x200F 441...

Page 55: ...44113 4112 Build Number 0x2020 S8 Build Number 0x2021 44114 4113 0x2022 0x2023 44115 4114 0x2024 0x2025 44116 4115 0x2026 0x2027 44117 4116 0x2028 0x2029 44118 4117 0x202A 0x202B 44119 4118 0x202C 0x2...

Page 56: ...0 U8 Communications Protocol 0x0000 Codel 0x0001 Modbus Comms Address 0x2041 U8 Physical node address for the device between 1 247 44130 4129 Target PassCode Abs Location 0x2042 U16 0x2043 44131 4130...

Page 57: ...0x2059 44142 4141 0x205A 0x205B 44143 4142 0x205C 0x205D 44144 4143 Probe Signal DRx Detector Level Offset 0x205E U16 0x205F 44145 4144 Probe Signal DTx Threshold 0x2060 U16 0x2061 44146 4145 Probe S...

Page 58: ...Divider 0x2072 U16 0x2073 44155 4154 Span DC Offset 0x2074 U16 0x2075 44156 4155 Signal Pre Amp Hardware Gain 0x2076 U16 0x2077 44157 4156 Zero DC Offset 0x2078 U16 0x2079 44158 4157 Signal Post Amp H...

Page 59: ...Low Threshold 0x208C U16 0x208D 44168 4167 Probe Signal ADC DRx High Threshold 0x208E U16 0x208F 44169 4168 Probe Signal DTx Detector Smoothing Factor 0x2090 U16 0x2091 44170 4169 0x2092 0x2093 44171...

Page 60: ...82 4181 0x20AA 0x20AB 44183 4182 0x20AC 0x20AD 44184 4183 0x20AE 0x20AF 44185 4184 InSitu Span Calibration PID Controller 0x20B0 U16 0x20B1 44186 4185 InSitu Span Calibration PID Controller Set Point...

Page 61: ...Offset PID Controller Kp 0x20C8 U16 0 001 0x20C9 44198 4197 Zero DC Offset PID Controller Ki 0x20CA U16 0 001 0x20CB 44199 4198 Zero DC Offset PID Controller Kd 0x20CC U16 0 001 0x20CD 44200 4199 Zer...

Page 62: ...Temperature Low Threshold 0x2128 U16 0x2129 44246 4245 PCB Temperature Low Threshold 0x212A U16 0x212B 44247 4246 PCB Temperature Tolerance 0x212C U16 0x212D 44248 4247 PCB Temperature Smoothing Facto...

Page 63: ...143 44259 4258 0x2144 0x2145 44260 4259 0x2146 0x2147 44261 4260 0x2148 0x2149 44262 4261 0x214A 0x214B 44263 4262 0x214C 0x214D 44264 4263 0x214E 0x214F 44265 4264 Auto Zero Threshold 0x2150 U16 0x21...

Page 64: ...Probe Signal ScaleShape C Coefficient 0x215E U16 0x215F 44273 4272 mA1 DAC Span 0x2160 U16 0x2161 44274 4273 mA1 DAC Zero 0x2162 U16 0x2163 44275 4274 mA1 Span Calibration Target 0x2164 U16 0x2165 442...

Page 65: ...16 0x2181 44290 4289 mA1 Type 0x2182 U8 mA1 Data Validity 0x2183 U8 44291 4290 mA1 Smoothing Coefficient 0x2184 U8 mA1 Span 0x2185 U16 0 1 44292 4291 0x2186 mA1 Zero 0x2187 U16 0 1 44293 4292 0x2188 A...

Page 66: ...Absolute Location 0x2199 U16 44302 4301 0x219A Alarm2 Smoothing Coefficient 0x219B U8 44303 4302 Alarm2 Direction 0x219C U8 Alarm2 Level 0x219D U16 44304 4303 0x219E Alarm2 Data Type 0x219F U8 44305 4...

Page 67: ...ro Calibration Delay 0x21B0 U16 10 0x21B1 44314 4313 Post Zero Calibration Delay 0x21B2 U16 0x21B3 44315 4314 0x21B4 0x21B5 44316 4315 0x21B6 0x21B7 44317 4316 0x21B8 0x21B9 44318 4317 0x21BA 0x21BB 4...

Page 68: ...0x21CB 44327 4326 0x21CC 0x21CD 44328 4327 0x21CE 0x21CF 44329 4328 0x21D0 0x21D1 44330 4329 0x21D2 0x21D3 44331 4330 0x21D4 0x21D5 44332 4331 0x21D6 0x21D7 44333 4332 0x21D8 0x21D9 44334 4333 0x21DA...

Page 69: ...44345 4344 Time hundredth of Seconds Alarm 0x21F0 U8 Time Seconds Alarm 0x21F1 U8 44346 4345 Time Minutes Alarm 0x21F2 U8 Time Hours Alarm 0x21F3 U8 44347 4346 Time Day Alarm 0x21F4 U8 Time Date Alar...

Page 70: ...enance Normal Running 0x02 Maintenance Stop 0x22 Maintenance Test Mode 0x03 Clear Performance Status 0x04 InSitu Span Calibrate 0x0A Bias Current Zero Calibrate 0x11 Zero Calibration 0x10 EEPROM Initi...

Page 71: ...300...

Page 72: ...Section 10 Appendix 3 Memory Map...

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