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1.

 

Batteries 

_ Make sure the four “AA” alkaline batteries are installed correctly, the labels on the 

battery holder will tell you which side is “up” and which side is “down”.  Use 2,000mA alkaline 
type batteries for optimum operating time between replacements.  If rechargeable batteries are 

used, for optimum operating time between replacements, select ones rated above 1,600mA.     

 

 

NOTE!!!  To avoid battery leakage, please take out the batteries from  

 

the battery compartment if the transmitter is not operated for a long time. 

 

 

 

NOTE!!!  When screw the battery cover on the transmitter bottom casing, 

be 

 

 

sure to put the battery cover to the position as attached drawing pointed.   

 

 

If not, the batteries might be leaking or even burning. 

 

  

2.

 

Startup  Procedure 

_ M

ake sure the red EMS button is elevated prior to 

inserting  the  transmitter  power  key,  by  pulling  it  upward.    Then  insert  the 

power  key  into  the  key-slot  located  on  the  top  right-hand  side  of  the 

transmitter (refer to the diagram at right).  The transmitter status LED on the 

top-center location of the transmitter will display a constant green light for up 

to 2 seconds when the power key is inserted, followed by series of blinking 

green lights for up to 3 minutes.  Press and hold the START/AUX pushbutton 

for  up  to  1.0  second  to  activate  the  receiver  MAIN  relay  and  transmitter 

pushbutton functions.   If START/AUX pushbutton is not pressed after turning on the transmitter power, 

both receiver MAIN and all the transmitter pushbutton functions are ineffective.   

 

 

 

 

Power off stop (POS): For Mode 0 only. Pull out the transmitter power key, the transmitter will send  

 

 

emergency stop command automatically.  Then red status light flashes for 3 times and deactivate the MAIN 

 

 

relay off at the same time.   

 

3.

 

Transmitter Status LED Display (refer to item

 

#2 on page 4 & 6)

   

 

TYPE 

LED DISPLAY 

INDICATION 

Green “on” 

 2.0 seconds 

Transmitter power “on” 

Green “on” 

 0.1 second 

“off” 

 2.0 seconds 

Transmitter active with signal transmitted  

Red “on” 

 0.1 second 

“off” 

 2.0 seconds 

Transmitter low-voltage warning  

2 fast red blinks followed  

by 2 seconds “off”  

Pushbutton contact jammed or defective  

Completely “off” 

* Transmitter none active or after 3 minutes of inactivity 

* Emergency stop button activated (button depressed)  

 
 

4.

 

Receiver  Main  Relay  Deactivates  in  5  Minutes

  _  Your  receiver  MAIN  contact  relay  is 

programmed to drop (open) the “Main Line Disconnect Contactor” after 5 minutes of inactivity, 

that is 5 minutes after the last pushbutton is released.  Pressing any pushbutton will close the 

MAIN relay and start the timing sequence over again.  If your crane or hoist is equipped with 

VFD  drive  this can sometimes  cause  an  unacceptable  delay.    In  this  situation  we  suggest  you 

Summary of Contents for Alpha 3000 Series

Page 1: ...put Contact 11 5 2 Alpha 3000F3 Output Contact 12 5 3 Alpha 3000D2 Output Contact 13 5 4 Alpha 3000D3 Output Contact 14 6 SYSTEM CONFIGURATIONS 6 1 Jumper Settings 15 17 6 2 Security ID Code Settings 18 19 6 3 Frequency RF Channel Settings 19 20 6 4 How to Change the Transmitter Channels 20 22 6 5 Frequency RF Channel Table 23 6 6 Pushbutton Contact Settings 24 6 7 Voltage Settings 25 6 8 Steps to...

Page 2: ... in sleep mode when strong RF interference is detected and when the transmitter is out of receiving range The transmitter encoder and receiver decoder both utilize advanced microprocessor control The availability of 65 536 sets of unique ID codes 63 distinct RF channels will ensure that only commands from the matching control transmitter can be carried out without any interference from other radio...

Page 3: ... emergency stop button EMS immediately to deactivate the transmitter power and the receiver MAIN relay Then turned the power off from the main power source to the crane or equipment 5 The transmitter power key should be pulled off after each use and should never leave the transmitter in the power on position when the unit is unattended 6 Do not use the same RF channel and ID code as any other syst...

Page 4: ...Front View Transmitter Back View 1 Transmitter Unit 9 Pushbutton 1 U or 2 Status LED Display 10 Pushbutton 3 E or 3 Spare Power Key 11 Pushbutton 5 N or 4 Pushbutton 2 D or 12 Pushbutton 7 START AUX 5 Pushbutton 4 W or 13 Warning Label 6 Pushbutton 6 S or 14 Shoulder Strap Ring 7 Emergency Stop Button EMS 15 System Information 8 Power Key Switch 16 Battery Cover 17 FCC IC Label Please refer to pag...

Page 5: ...4 5 6 7 8 8 5 10 1 2 3 4 5 6 7 8 PCB Front View PCB Back View 1 RF module 6 Power ON OFF Micro Switch 2 Status LED Display 7 Battery Power Connector 3 1 2 or 3 Step Pushbuttons 8 RF test pin 4 Emergency Stop Button EMS 9 ID Code Soldering Slot 1st 8th digit 5 Internal Antenna 10 Channel Dip switch 11 ID Code Dip switch 9th 16th digit ...

Page 6: ... Display 12 Pushbutton 3 E or 3 Spare Power Key 13 Pushbutton 5 N or 4 Pushbutton 2 D or 14 Pushbutton 7 AUX or AUX 5 Pushbutton 4 W or 15 Pushbutton 9 AUX or AUX 6 Pushbutton 6 S or 16 Pushbutton 11 START AUX 7 Pushbutton 8 AUX or AUX 17 Warning Label 8 Pushbutton 10 AUX or AUX 18 Shoulder Strap Ring 9 Emergency Stop Button EMS 19 System Information 10 Power Key Switch 20 Battery Cover 21 FCC IC ...

Page 7: ... 6 5 4 3 2 1 8 9 8 7 6 5 4 3 2 1 PCB Front View PCB Back View 1 RF module 6 Power ON OFF Micro Switch 2 Status LED Display 7 Battery Power Connector 3 1 2 or 3 Step Pushbuttons 8 RF test pin 4 Emergency Stop Button EMS 9 Channel Dip switch Slot 1st 8th digit 5 Internal Antenna 10 ID Code Soldering 11 ID Code Dip switch 9th 16th digit ...

Page 8: ...O ON N 4 4 1 1 E Ex xt te er rn na al l A As ss se em mb bl ly y A Al ll l M Mo od de el ls s Alpha 3000 Models Receiver External View 1 Antenna Seat 4 External Grounding Hole 2 Receiver Enclosure 5 Rubber Shock Absorber 3 Key Lock 6 System Information 7 Cable Gland Cord Grip ...

Page 9: ...Internal View 1 Antenna Seat 9 Bottom Relay Board 2 Receiving RF Module 10 Power Transformer 3 Decoder Module 11 Input Voltage Selector Seat 4 Decoder Module Power Display 12 Contact Relay LED Display 5 Receiver Status LED Display 13 Terminal Block 6 SQ Status LED Display 14 Power Fuses 1 0A 7 Power AC LED Display 15 AC Power Input 8 Upper Relay Board 16 MAIN Contact Relay Please refer to page 27 ...

Page 10: ...Models Receiver Internal View 1 Antenna Seat 9 Bottom Relay Board 2 Receiving RF Module 10 Power Transformer 3 Decoder Module 11 Input Voltage Selector Seat 4 Decoder Module Power Display 12 Contact Relay LED Display 5 Receiver Status LED Display 13 Terminal Block 6 SQ Status LED Display 14 Power Fuses 1 0A 7 Power AC LED Display 15 AC Power Input 8 Upper Relay Board 16 MAIN Contact Relay Please r...

Page 11: ... horn or other types of applications refer to section 6 6 on page 24 Note B The preprinted output contact markings on the relay boards below the terminal blocks are intended for Alpha 3000F3 and Alpha 3000D3 models If your system is an Alpha 3000F2 or an Alpha 3000D2 model please ignore the preprinted markings and connect the wires according to the diagram above Terminal Block and Common Shorting ...

Page 12: ...Y BOARD BOTTOM RELAY BOARD AUX Note AUX output contact represents the 7th pushbutton on the transmitter START AUX which can be used for lights horn or other types of applications refer to section 6 6 on page 24 Terminal Block and Common Shorting Pin Assembly Common shorting pin illustrated above can be used rather than daisy chaining wiring for the common ...

Page 13: ... of applications refer to section 6 6 on page 24 X1 represents 1 speed X2 represents 2 speed Y1 represents 1 speed Y2 represents 2 speed Note C Z1 output contact represents the 11th pushbutton on the transmitter START AUX which can be used for lights horn or other types of applications refer to section 6 6 on page 24 Note D The preprinted output contact markings on the relay boards below the termi...

Page 14: ...put contacts represent the 9th and 10th pushbuttons on the transmitter AUX which can be used for the auxiliary trolley motion or other types of applications refer to section 6 6 on page 24 X1 represents 1 speed X2 represents 2 speed X3 represents 3 speed Y1 represents 1 speed Y2 represents 2 speed Y3 represents 3 speed Note C AUX output contact represents the 11th pushbutton on the transmitter STA...

Page 15: ...rgized closed when either 1 or 2 transmitter pushbutton U or D is pressed to the 2nd speed JP4 Open Both 1st and 2nd speed contact relays energized closed when either 3 or 4 transmitter pushbutton E or W is pressed to the 2nd speed Short Only the 2nd speed contact relay is energized closed when either 3 or 4 transmitter pushbutton E or W is pressed to the 2nd speed JP5 Open Both 1st and 2nd speed ...

Page 16: ...MAIN refer to Note A JP2 Open After 5 minutes of transmitter non usage the receiver MAIN relay will be deactivated Short Receiver MAIN relay stays on constantly until the main power source to the crane or equipment is turned off JP3 Open Pushbutton 1 through 6 interlocked U D E W N S Short Pushbutton 1 through 6 non interlocked with single speed relay contact JP4 Open No acceleration delay from 1s...

Page 17: ...ay engaged closed Press 3 or 4 E or W pushbutton down to the 2st speed Both 1st and 2nd speed contact relays engaged closed JP4 Short Press 3 or 4 E or W pushbutton down to the 1st speed 1st speed contact relay engaged closed Press 3 or 4 E or W pushbutton down to the 2st speed Only the 2nd speed contact relay is engaged closed JP4 For Alpha 3000F3 3000D3 models only JP4 Open No acceleration delay...

Page 18: ...ode can be changed or altered simply by soldering the two contact points together 1 value the position is at 0 value when unsoldered two points open The last 8 digit ID code is set via an 8 position dip switch located next to the 8 position soldering slot Due to Alpha 3000 series ID code or address code is 16 digit long the first 8 digits are set via the soldering slot and the remaining last 8 dig...

Page 19: ...ted dip switch 000101 setting counting from dip position 1 to 6 the RF channel would be 205 which also represents frequency 301 205 MHz Please refer to the Frequency RF Channel Table or the CHANNEL DIP label inside the receiver door panel Button 2 Channel Setup PLL module power on and press button 2 to write in the channel LED flashes 3 times meaning the new frequency write in is completed Top Slo...

Page 20: ...l ls s For example Change from channel 201 301 105MHz to 202 301 130MHz 1 Pull out the power key 2 Unscrew and disassemble the transmitter bottom casing then you will see the encoder board as below Fig 1 Fig 1 3 Take out one of the batteries 4 Find the DIP3 that is set as channel 201 00000001 as shown on Fig 2 ...

Page 21: ...osition then green LED is ON and the change is completed 8 After the change the new channel is 202 Then make sure that the 1 of DIP3 is set to OFF position as shown on Fig 3 frequency ID 00000010 or transmitter will not be activated 9 Screw and assemble the transmitter bottom casing with transmitter top casing and start the transmitter again to operate 10 To change the setting to another channel p...

Page 22: ... shown above the dip switch setting is 10000010 for channel 202 Number 1 is set as the write in dip switch ON is the setting status Number 2 8 is the binary channel selecting dip switch ON is 1 and OFF is 0 ...

Page 23: ...214 302 2300 MHz 00101110 101110 246 301 4550 MHz 00001111 001111 215 302 2550 MHz 00101111 101111 247 301 4800 MHz 00010000 010000 216 302 2800 MHz 00110000 110000 248 301 5050 MHz 00010001 010001 217 302 3050 MHz 00110001 110001 249 301 5300 MHz 00010010 010010 218 302 3300 MHz 00110010 110010 250 301 5550 MHz 00010011 010011 219 302 3550 MHz 00110011 110011 251 301 5800 MHz 00010100 010100 220 ...

Page 24: ...e transmitter and you will see the encoder board 3 Take out the batteries 4 The below Fig 5 shows the SH number of each frequency band needs to be shorted Fig 5 5 Unsolder the SH37 to make it open and then short the SH38 for band 480MHz see below Fig 6 Fig 6 6 Assemble the transmitter upper and bottom casings then operate the transmitter by following the regular startup steps Remark Please refer t...

Page 25: ...from the transmitter and you will see the encoder board 3 Take out the batteries 4 The below Fig 8 shows the SH number of the transmitting power needs to be shorted Fig 8 5 Unsolder the SH33 to make it open and then short the SH34 for 3dBm see below Fig 9 Fig 9 6 Assemble the transmitter upper and bottom casings then operate the transmitter by following the regular startup steps Remark Please refe...

Page 26: ...ushbutton 7 START AUX with latching relay contact Alpha 3000D Models DIP1 0 Pushbutton 11 START AUX with momentary relay contact 1 Pushbutton 11 START AUX with latching relay contact DIP2 0 Pushbutton 7 8 interlocked 1 Pushbutton 7 8 non interlocked DIP3 0 Pushbutton 7 with momentary relay contact 1 Pushbutton 7 with latching relay contact DIP2 must set to 1 DIP4 0 Pushbutton 8 with momentary rela...

Page 27: ...AC 220VAC 380VAC 415VAC 50 60Hz SSB 2213 115VAC 208VAC 230VAC 460VAC 50 60Hz Note A When different voltage setting is selected make sure that one end of the wire is connected to the COM position and the other end connected to the voltage position that corresponds to the main power source of the crane or equipment Also make sure that all screws are tightened prior to turning on the main power suppl...

Page 28: ...trical installation of the building to ensure the possibility of complete disconnection of the apparatus from the mains if necessary 7 7 2 2 S St te ep p B By y S St te ep p I In ns st ta al ll la at ti io on n 1 The location selected should have the antenna visible from all areas where the transmitter is to be used 2 The location selected should not be exposed to high levels of electrical noise 3...

Page 29: ...onds to the transmitter direction labels and or the pendant it is replacing 3 Test the limit switches on the crane and verify that they are working properly 4 If your new remote control is replacing an existing pendant make sure it is completely disconnected to prevent unwanted control commands 5 If your new remote control is replacing an existing pendant make sure the pushbutton is stored in a sa...

Page 30: ...ss and hold the START AUX pushbutton for up to 1 0 second to activate the receiver MAIN relay and transmitter pushbutton functions If START AUX pushbutton is not pressed after turning on the transmitter power both receiver MAIN and all the transmitter pushbutton functions are ineffective Power off stop POS For Mode 0 only Pull out the transmitter power key the transmitter will send emergency stop ...

Page 31: ...lay to be energized What this means is that the transmitter can only activate the receiver MAIN relay as long as the operator is within the receiving range For example if the operator turned on the transmitter in a different area of the facility beyond 300 feet from the receiver location then he will not be able to control the crane when he approached within 300 feet If this happens the operator w...

Page 32: ...input power connection Ensure power input to the receiver unit is correct If power indicator AC is not lit please check the receiver for any open fuse Outputs do not operate correctly Receiver configuration and output wiring is not set properly Please refer to section 5 and 6 to ensure receiver is correctly wired and configured for your application Receiver Status LED Display refer to item 5 on pa...

Page 33: ...8mm x 47mm Alpha 3000F Models 292mm x 78mm x 47mm Alpha 3000D Models Weight include batteries 600g Alpha 3000F Models 730g Alpha 3000D3 Models Receiver Unit Frequency Range 301 MHz Modulation Narrow Band FM Frequency Control Synthesizer PLL Frequency Drift 5ppm 25 75 Frequency Deviation 1ppm 25 Sensitivity 122dBm Antenna Impedance 50ohms Data Decoder Reference Quartz Crystals Responding Time 64 10...

Page 34: ...000D2 D3 Models TC 3000D 7 Receiver Enclosure All Models RC 3000 8 301 MHz Receiver Antenna All Models ANT 301 9 Power Transformer AC 110V 220V 380V 415V SSB 1726 AC 115V 208V 230V 460V SSB 2213 AC 48V 220V 0V 460V SSB 2181 10 1 Step Pushbutton All Models PB 3001 2 Step Pushbutton All Models PB 3002 3 Step Pushbutton All Models PB 3003 11 Emergency Stop Button All Models EMS 3000 12 Emergency Stop...

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