Follett E7UC100A Installation, Operation And Service Manual Download Page 36

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00976746R04

Follet Corporation 8/13

SafeCLEAN is a trademark of Follett Corporation.
Chewblet and Follett are registered trademarks, and Horizon is a trademark of Follett Corporation, registered in US.

Follett Europe Polska Sp. z o.o.
Mokry Dwór 26 c • 83-021 Wi

lina, Poland

+48 (58) 785-6140 • Fax +48 (58) 785-6159
www.folletteurope.com

801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com

Summary of Contents for E7UC100A

Page 1: ...612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate operations person Installation Operation and Service Manual Serial numbers E01087 and above Undercounter Ice and Water Dispenser with Chewblet Ice Machine E7UC100A E7UD100A E7UC100A E7UD100A ...

Page 2: ...2 Undercounter Dispenser and Ice machine E7UC100A E7UD100A ...

Page 3: ...aning Mode 9 Accessing Internal Components 9 Filter Display Indicator Activation 10 Cleaning and Sanitizing 11 Service 12 LED Indicator Description 12 Evaporator Disassembly 13 Evaporator Assembly 16 Water Feed Schematic 20 Bin Melt Water Evaporator Feed Clean Out System Schematic 21 Vent System Schematic 21 Refrigeration Schematic 22 Condenser Fan Motor Removal 23 User Interface Display Identific...

Page 4: ...is code allows you to access manuals technical bulletins and on line training related to the 7 Series dispensers 2 1 Scan to access technical documentation or visit www follettice com 7seriesdocs 00981100R00 3 E7 UC 100 A Model Configuration Ice Machine Capacity Condenser E7 Series UC Undercounter UD Undercounter ADA 100 lbs per day A Air cooled Important Safety Information Please read and adhere ...

Page 5: ...ect to potable water supply only Water Mineral Content TDS greater than 5 ppm mg l but less than 400 ppm mg l Hardness Less than 200 mg l 12 gpg Not recommended for use with softened water Ingress Protection IP rating IPX0 no protection Clearances 77 mm 3 behind dispenser for electrical and optional drain connection 15 3 cm 6 in front of dispenser for ventilation Electrical 230V 50 Hz 1 phase 5A m...

Page 6: ...nued Detailed Drawing A A C B E7UC100A E7UD100A ADA A B C 1 4 MPT water inlet SIDE VIEW FRONT VIEW Dimension 85 1 cm 33 50 60 7 cm 23 91 57 6 cm 22 69 80 0 cm 31 50 55 7 cm 21 91 52 6 cm 20 69 37 0 cm 14 55 56 0 cm 22 05 37 0 cm 14 55 76 mm 2 98 61 mm 2 40 9 7 cm 3 81 10 2 cm 4 00 ...

Page 7: ... service of the dispenser 3 Rough in the electrical service water line and optional Drip Tray Drain Kit Note The dispenser must be installed such that it can be moved forward at least 4 10 15 cm to allow access to the Bin Lid Cleaning Spout Fig 9 6 for dispenser cleaning and sanitizing Take this requirement into consideration during rough in Electrical 115V single phase 15A receptacle required The...

Page 8: ...eed to step 10 If your dispenser has the internal water filter option the water filter must be installed for the dispenser to operate Because internal components will need to be accessed for both procedures Follett recommends installing the water filter just prior to initial sanitizing 7 Lift and remove the top panel set aside Fig 4 1 8 Remove two screws Fig 4 2 and remove left side panel 9 Instal...

Page 9: ...machine and dispenser as well as service the entire unit 1 To enter Maintenance Mode press and hold the maintenance clean switch Fig 5 3 until displays in the user interface Fig 5 4 2 To exit Maintenance Mode press and hold the maintenance clean switch until no longer displays in the user interface Note Entering and exiting Maintenance Mode will reset the six month periodic maintenance reminder Fi...

Page 10: ...Components on page 9 then refer to Fig 7 2 Remove top panel Fig 7 1 3 Remove 1 screw and top of control board enclosure Fig 7 2 4 Locate the DIP switch on the dispenser s control board Fig 8 Use a fine pointed object to move the Filter DIP switch to the ON position Deactivating the Six Month Maintenance Reminder 1 Use a fine pointed object to move the External Filter DIP switch to the ON position ...

Page 11: ...l and place on top or beside unit Fig 9 4 7 Remove plug cap from the end of drain tube Fig 9 5 and lower tube to drain water into bucket Fig 9 1 2 3 4 6 5 7 8 After the system has been drained of water replace plug cap in drain tube 9 Secure tube in holder 10 Remove cap from bin lid cover Fig 9 6 11 Screw bin lid cover cap onto ice discharge chute Fig 9 7 12 Mix SafeCLEAN Ice Machine Cleaner 3 x 7...

Page 12: ... Drip tray full Water leak Red Internal leak in dispenser High amps Red Auger gearmotor has exceeded 0 3A The HI amps and Time delay LEDs will illuminate the machine will shut down for one hour the LEDs will turn off and the machine will resume normal operation Service Red 8000 hour bushing check call Follett technical service group at 877 612 5086 or 1 610 252 7301 Maintenance Yellow Enter Mainte...

Page 13: ...chute Fig 11 1 4 Remove the drip tray Fig 11 2 5 Remove the two screws Fig 11 3 on the front panel behind the drip tray 6 Remove and set aside the front panel Fig 11 4 do not disengage the plug on the back of the User Interface 7 Lift and remove the top panel set aside Fig 11 5 8 Remove two screws Fig 11 6 and remove left side panel 9 Remove two screws Fig 11 7 and remove right side panel Fig 11 2...

Page 14: ...Fig 12 12 Remove gear motor Remove M6 allen screw retainer spacer and key Fig 13 1 Remove two M6x90 allen screws Fig 13 2 Pull gear motor from auger Fig 13 3 Remove main housing insulation Fig 13 4 13 Remove all traces of petro gel from auger shaft Fig 13 2 2 1 3 4 14 Remove compression nozzle Loosen hose clamp Fig 14 1 Remove transport tube Fig 14 2 Fig 14 1 2 ...

Page 15: ...head allen screw Fig 15 1 16 Remove compression nozzle retainer Fig 15 2 17 Remove compression nozzle Fig 15 3 Fig 15 2 1 3 18 Remove main housing Disconnect vent line from T fitting Fig 16 1 Fig 16 1 19 Remove three M6x25 socket head allen screws Fig 17 1 20 Remove main housing Fig 17 2 Fig 17 1 2 ...

Page 16: ... Clean O ring groove Lubricate O ring with Petro gel and reinstall 3 Use cardboard disc to press new mating ring into main housing Fig 19 1 4 Lube the shaft with liquid soap in the area shown Fig 19 2 and slip on seal and spring Fig 19 3 Note Do not touch the sealing surfaces with bare hands Contact with bare skin will cause premature seal failure 5 Install auger Fig 19 4 Fig 19 Cardboard disc Do ...

Page 17: ...cate O ring with Petro gel and reinstall Install compression nozzle Fig 21 1 Install compression nozzle retainer Fig 21 2 Install M6 socket head allen screw Fig 21 3 Fig 21 2 1 3 8 Install transport tube Fig 22 1 9 Tighten hose clamp Fig 22 2 Fig 22 2 1 10 Install gear motor Install main housing insulation Fig 23 1 Slide gear motor onto auger shaft Fig 23 2 Install two M6x90 allen screws Fig 23 3 ...

Page 18: ...h motor shaft keyway Fig 24 1 12 Install key into keyway Fig 24 2 Fig 24 1 2 13 Install spacer ensure that key is captured in slot Fig 25 1 Fig 25 1 14 Insert screwdriver into groove of auger shaft and pry shaft outwards Fig 26 1 15 Insert retainer into groove Fig 26 2 ensure that retainer is aligned with hole in spacer Fig 26 1 2 ...

Page 19: ...C100A E7UD100A 19 Service continued 16 Install screw and tighten Fig 27 1 Fig 27 1 2 17 Plug in gear motor Fig 28 BLUE to BLUE BLACK to BLACK WHITE to WHITE Connect ground wire with ground screw Fig 28 BLUE to BLUE BLACK to BLACK WHITE to WHITE ...

Page 20: ...0 Undercounter Dispenser and Ice machine E7UC100A E7UD100A Service continued Water Feed Schematic Evaporator Float Water Solenoid Valve optional Filter optional Water Solenoid Valve Water Chute optional ...

Page 21: ...Undercounter Dispenser and Ice machine E7UC100A E7UD100A 21 Service continued Bin Melt Water Evaporator Feed Clean Out System Schematic Storage Bin Vent System Schematic Storage Bin Vent Tube Reservoir ...

Page 22: ...er and Ice machine E7UC100A E7UD100A Service continued Refrigeration Schematic ACCUMULATOR LOW PRESSURE LIQUID HIGH PRESSURE VAPOR HIGH PRESSURE LIQUID LOW PRESSURE VAPOR CAP TUBE FILTER DRIER CONDENSER COMPRESSOR EVAPORATOR ...

Page 23: ...Undercounter Dispenser and Ice machine E7UC100A E7UD100A 23 Service continued Condenser Fan Motor Removal ...

Page 24: ...r maintenance required Follow Maintenance Mode procedure below and also see Cleaning and Sanitizing on page 11 Maintenance Mode Enter Maintenance Mode by pressing maintenance clean switch until displays Complete the cleaning and sanitizing procedure shown on page 11 and change the filter if so equipped Exit Maintenance Mode by pressing and holding maintenance clean switch until no longer displays ...

Page 25: ... technical service group at 877 612 5086 or 1 610 252 7301 Note For dispensers after serial number D45191 the phone and wrench will not be illuminated Internal leak in dispenser Locate leak and repair Press reset on control board Contact Follett if ice machine is leaking Sleep mode Press either dispense button to return to normal operation ...

Page 26: ...ntinued Electrical Wiring Diagram RESERVOIR WATER SENSOR DRIP TRAY WATER SENSOR CHASSIS WATER SENSOR USER INTERFACE MAINTENANCE CLEAN BIN CLEAN PM DRIP TRAY WATER LEAK HI PRESSURE HI AMPS SERVICE MAINTENANCE LOW WATER TIME DELAY SLEEP CYCLE MAKING ICE LOW BIN POWER POWER ...

Page 27: ...Right 00924779 6 Panel Top 00957654 7 Panel Rear 00968909 8 Panel Lower E7UC100A Height 12 0 304 8 mm 00924738 Panel Lower E7UD100A Height 10 0 254 mm 00924746 9 Panel Intake 00924787 Not Shown Packaging for Returns Dispenser 00957993 Not Shown Covers Agion User Interface 00969030 Not Shown Drip Tray Drain Kit 00956375 10 Panel Bottom Left Right E7UC100A 00967331 Panel Bottom Left Right E7UD100A 0...

Page 28: ...28 Undercounter Dispenser and Ice machine E7UC100A E7UD100A Parts continued Interior 4 7 12 2 1 3 10 10 5 6 11 14 13 9 8 15 ...

Page 29: ...933 6 Condenser 00958017 7 Condenser Fan and Cord 00968941 8 Control Board with Stand offs 00969048 9 Capacitor Gearmotor 00968958 10 Sensor Retainer Hardware Kit 00958066 11 Relay and Overload 00968966 12 Refrigeration Piping Assembly 00958132 13 Roller Kit Set of 4 00924753 14 Bracket Stop 00924795 15 Power Input 00968974 Not Shown Cord Power IEC60320 C13 to BS 1363 00976753 Not Shown Cord Power...

Page 30: ...30 Undercounter Dispenser and Ice machine E7UC100A E7UD100A Parts continued Bin Assembly 6 5 9 3 4 2 1 7 8 ...

Page 31: ...ce Description Part 1 Ice Chute Assembly 00957670 2 Ice Transport Tubing with Insulation 00957746 3 Switch Shuttle 00957753 4 Shuttle Complete Assembly 00957761 5 Lid Bin Assembly 00957779 6 Bin Assembly 00957787 7 Auger Dispense 00957795 8 Motor Dispense 00968982 9 Cap and Insulation Bin 00957936 ...

Page 32: ...32 Undercounter Dispenser and Ice machine E7UC100A E7UD100A Parts continued Evaporator Assembly 6 4 3 1 9 5 2 14 13 13 10 11 12 8 7 ...

Page 33: ...n 00957878 8 Housing Bushing with Insulation 00957886 9 Hardware kit Gearmotor For serial numbers E01087 and above 01048628 9 Hardware kit Gearmotor For serial numbers below E01087 00957894 10 Reservoir and Float Complete Assy 00957902 11 Lid Reservoir with Insulation and O Ring 00957910 12 Float Valve 00957928 13 T Fitting 1 4 502923 14 Tubing 1 4 502079 Miscellaneous Reference Description Part N...

Page 34: ...34 Undercounter Dispenser and Ice machine E7UC100A E7UD100A ...

Page 35: ...Undercounter Dispenser and Ice machine E7UC100A E7UD100A 35 ...

Page 36: ...e registered trademarks and Horizon is a trademark of Follett Corporation registered in US Follett Europe Polska Sp z o o Mokry Dwór 26 c 83 021 Wiślina Poland 48 58 785 6140 Fax 48 58 785 6159 www folletteurope com 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com ...

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