Follett C37309 Operation And Service Manual Download Page 40

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00186916R13

801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com

Horizon, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge and Vision are trademarks of Follett Corporation.

Chewblet , RIDE and Follett are registered trademarks of Follett Corporation, registered in the US.

Summary of Contents for C37309

Page 1: ...PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Following installation please forward this manual to the appropriate operations person Operation and Service Manual After Serial N...

Page 2: ...2...

Page 3: ...or refrigerant solenoid output Wiring diagram Compressor data Gearmotor data Resistance of windings Mechanical system Evaporator disassembly Evaporator reassembly Refrigeration system Refrigeration pr...

Page 4: ...454 lbs 206kg 700 up to 750 lbs 340kg 1000 up to 1036 lbs 471kg 1400 up to 1450 lbs 658kg 1650 up to 1580 lbs 717kg V Vision H Harmony B Ice storage bin J Drop in M Ice Manager diverter valve system...

Page 5: ...C max 45 F 7 C min Water pressure potable 70 psi max 483 kPa 10 psi min 69 kPa Note Water cooled condenser pressure 150 psi 1034 kPa Heat rejection Air cooled rejects 16 000 BTU hr to air Water coole...

Page 6: ...AM P ACITY MAX BRANCH CIRCUIT FUSE SIZ E DESIGN PRESSURE HIGH SIDE Stock Module Identification Plat e FULLLOAD AMP S REFRIGERANT Module No Product Service No MODEL CORPOR ATIO N SERIAL NO VOLTS AMPS...

Page 7: ...onthly condenser cleaning air cooled ice machine only 1 Use a vacuum cleaner or stiff brush to carefully clean condenser coils of air cooled ice machines to ensure optimal performance 2 When reinstall...

Page 8: ...WATER light comes on Fig 2 Note Do not use bleach to sanitize or clean the ice machine HI WATER Fig 2 12 Fig 3 LO WATER N A E L C Fig 4 3 Replace cover on cleaning cup Wait until machine restarts Mach...

Page 9: ...S III SANITIZER Fill until HI WATER light comes on Fig 5 Note Do not use bleach to sanitize or clean the ice machine 6 Replace cover on cleaning cup Wait until machine restarts Machine will sanitize t...

Page 10: ...posable food service grade gloves insert dry Sani Sponge kit item 00132068 Next insert Sani Sponge soaked in Nu Calgon IMS II or IMS III sanitizer solution Push both Sani Sponges down ice transport tu...

Page 11: ...wer switch ON Ice pushes Sani Sponges through tube Fig 11 12 Place a sanitary 2 gallon or larger container in bin or dispenser to collect Sani Sponges and ice for 10 minutes Collect 5 5 lbs 3kg of ice...

Page 12: ...rusion process pushes the Chewblets through a transport tube into a dispenser or bin A solid state PC board controls and monitors the functionality of the ice machine In addition to sequencing electri...

Page 13: ...ivation During normal operation the water level rises and falls between the Normal High and Normal Low sensors As water is consumed to make ice the level will fall until the Normal Low sensor is expos...

Page 14: ...ion and auger drive systems immediately shut down Note The fan motor will continue to run for 10 minutes to cool condenser The TIME DELAY light comes on initiating the time delay period When the time...

Page 15: ...drain clog sensor located in the plastic drain pan behind the drain solenoid will detect the presence of water just below the top edge of the pan If water does not properly flow out of the drain pan...

Page 16: ...FAN J17 J18 J2 BRN BLU 1 2 3 J50 6 Amp Max 1 2hp Max NO C K3 J6 M2 M1 2 12 1 3 GRN 34 CB1 COMP SOL FAN DRV 19 18 SNUBBER 20FLA 240Vac CONTACTOR L2 2 5 7 8 S1 O I 240Vac 20FLA OFF ON 1 4 12 Amp DRAW R...

Page 17: ...36A Water cooled Condenser water temp 50 F 10 C 60 F 16 C 70 F 21 C 80 F 27 C 90 F 32 C 9 09A 9 14A 9 06A 9 15A 9 39A Locked rotor amps 96 8 Gearmotor data Brother Gearmotor current 2 8A nominal Lock...

Page 18: ...nscrew and remove stream divider as shown 3 Unplug and remove gearmotor as shown 4 Remove all traces of petrol gel from the auger shaft Fig 13 Fig 14 Fig 15 5 Unscrew and disconnect transport tube fro...

Page 19: ...9 Fig 16 8 Loosen nut on V band clamp and remove 9 Remove V band clamp from front of evaporator 10 Remove main housing as shown Fig 17 11 Remove and discard mating ring and seal 12 Carefully remove au...

Page 20: ...liquid soap in the area shown and slip on seal and spring Note Do not touch the sealing surfaces Use cardboard disk to install Fig 20 5 Reinstall main housing as shown Fig 18 Evaporator reassembly 1 R...

Page 21: ...g sure that insulation is properly seated between gearmotor and main housing as shown 16 Firmly tighten four gearmotor bolts in place removed for clarity Note Shuttle housing Fig 21 6 Orient auger sha...

Page 22: ...26 21 Lubricate body of stream divider with petrol gel and reinstall 22 Plug gearmotor power cord into electrical box Fig 24 17 Insert a bolt into the auger shaft and finger tighten 18 Using a wrench...

Page 23: ...geration system diagram Air cooled condensers air 50 F 10 C 60 F 16 C 70 F 21 C 80 F 27 C 90 F 32 C 100 F 38 C Pressure psig discharge suction 200 24 217 26 243 28 282 31 318 34 350 37 Water cooled co...

Page 24: ...the factory warranty Evacuation Evacuate the system to a level of 500 microns When the 500 micron level is reached close all valves Allow the system to sit for approximately 20 minutes During this pe...

Page 25: ...f the flag is down out of the sensor When the bin fills to the top and ice can no longer move through the tube the machine will force the shuttle flag up into the sensor shutting the machine off The s...

Page 26: ...properly installed thermostat open 4 Transport tube backed out of coupling 1 Correct transport tube routing 2 Repair or replace shuttle mechanism 3 Replace or reposition thermostat 4 Correct coupling...

Page 27: ...lenoid may cause an errant drain clog 1 Remove kink or blockage from drain hose 2 Re route floor drain 3 Clean area around drain sensor and or replace Drain solenoid valve 8 Ice machine is making ice...

Page 28: ...ment parts Evaporator assembly Order parts online www follettice com 18 17 34 18 35 39 37 40 36 28 38 23 32 33 29 24 23 13 12 14 9 8 10 11 25 24 26 15 30 41 24 31 16 27 23 17 18 19 23 28 1 6 4 7 5 3 2...

Page 29: ...es 00124032 00130880 23 Tubing water 3 8 OD per foot 502719 24 Tubing water 1 4 OD 502079 25 Hardware mounting evaporator cap 00130989 26 Solenoid water feed 240V 00130831 27 Tee water 00134494 28 Sen...

Page 30: ...12 11 5 13 14 15 6 4 1 2 3 8 7 10 9 Air cooled assembly 30 Order parts online www follettice com...

Page 31: ...e safety 00117077 6 Insulation bulb TXV 00106534 7 Drier 00134593 8 Valve expansion thermal includes 502830 and 00106534 00136317 9 Insulation TXV 502830 10 Hardware evaporator mounting base set of fo...

Page 32: ...32 Water cooled assembly 5 11 12 13 13 10 6 19 20 17 18 1 4 2 8 7 9 15 16 15 12 14 3 11 13 13 21 Order parts online www follettice com...

Page 33: ...00130997 9 Insulation TXV 502830 10 Condenser w c 00129502 11 Elbow water 90 00129478 12 Valve shut off water 502222 13 Coupling 206411 14 Hardware evaporator mounting base 00130971 15 Ty rap 204584...

Page 34: ...34 Electrical box 1 2 6 4 5 7 8 9 10 3 15 14 13 12 11 Order parts online www follettice com...

Page 35: ...amp run capacitor 00133603 6 Relay compressor starting includes wire harness 00161810 7 Contactor 00917195 8 Capacitor compressor starting 00133504 9 Cap capacitor 00133587 10 Bracket capacitor 207625...

Page 36: ...ntegration kit top mount and RIDE remote ice delivery equipment Order parts online www follettice com 8 7 6 5 4 11 12 11 12 8 7 6 5 4 13 2 1 10 2 2 10 9 2 1 Top mount configuration RIDE mode configura...

Page 37: ...ulation actuator 00168930 13 Ice transport tube top mount 30 762mm 00171306 Not shown Integration kit top mount 00171389 Not shown Integration kit RIDE model includes 10 3m of tube and insulation 0017...

Page 38: ...LLY PR OT EC TED Eas ton Pen nsy lvan ia U FU LL LOA D AM PS MAX BRA NCH CIRC UIT FUS E SIZE MIN BRA NCH CIRC UIT AMP ACIT Y DE SIG N PR ES SU RE HIG H SID E AMP S AMP S VO LTS CO RP OR ATI ON SE RIA...

Page 39: ...ow water inlet 502925 8 Coupling includes 00144675 00171207 9 O ring 00144675 10 Bulkhead fitting 00171215 11 Nut 00902338 12 Hose clamp 500377 13 Louvered docking assembly includes reference s 3 4 5...

Page 40: ...18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com Horizon Harmony Ice Manager SafeCLEAN Sani Sponge and Vision are trademarks of Follett Corporation Chewblet RIDE and Follett are regi...

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