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FoamPRO Turbo Stream S108-4008, Installation And Operation Manual

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FoamPRO Turbo Stream S108-4008 Installation And Operation Manual Download Page 2

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Installation and Operation Manual

TABLE OF CONTENTS

Section 

Page

   1  SAFETY ............................................................................................................................3

   2  INTRODUCTION ...............................................................................................................4

   3  SYSTEM COMPONENT DESCRIPTION ..........................................................................5 

   4  INSTALLER SUPPLIED PARTS .......................................................................................6

   5  INSTALLATION PLANNING .............................................................................................7

   6  PLUMBING COMPONENT INSTALLATION .....................................................................7

   7  ELECTRICAL EQUIPMENT INSTALLATION ...................................................................8

   8  HYDRAULIC TURBO STREAM REQUIREMENTS ..........................................................8  

   9  MAKING SURE EVERYTHING IS WORKING RIGHT ......................................................9

 10  CALIBRATION AND SETUP ...........................................................................................10

 11  ENGINE OPERATING INSTRUCTIONS ........................................................................11

 12  HYDRAULIC OPERATING INSTRUCTIONS .................................................................12

 13  MAINTENANCE ..............................................................................................................12

 14  TROUBLESHOOTING ....................................................................................................12

 15  PARTS IDENTIFICATION ...............................................................................................13

 16  INSTALLATION DRAWINGS .....................................................................................14-16

 17  WARRANTY ...................................................................................................... Back Page

NOTE TO SYSTEM INSTALLERS

IMPORTANT:  Please provide a copy of the FoamPro manual to the end user of the equipment.

For additional FoamPro manuals, contact Hypro by FAX 800-323-6496, web site www.foampro.com,

or call (800) 533-9511. Request Form No. 925.

Summary of Contents for Turbo Stream S108-4008

Page 1: ...e high quality of your unit and to keep it in a ready condition it is important to follow the instructions on care and operation Proper use and good preventive maintenance will lengthen the life of your unit ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN CORRESPONDENCE FoamPro 375 Fifth Avenue NW New Brighton MN 55112 USA 651 766 6300 FAX 651 766 6614 Turbo Stream Models S108 4008 S108 4008D S108 4008H ...

Page 2: ...NG SURE EVERYTHING IS WORKING RIGHT 9 10 CALIBRATION AND SETUP 10 11 ENGINE OPERATING INSTRUCTIONS 11 12 HYDRAULIC OPERATING INSTRUCTIONS 12 13 Maintenance 12 14 TROUBLESHOOTING 12 15 PARTS IDENTIFICATION 13 16 INSTALLATION DRAWINGS 14 16 17 WARRANTY Back Page NOTE TO SYSTEM INSTALLERS IMPORTANT Please provide a copy of the FoamPro manual to the end user of the equipment For additional FoamPro man...

Page 3: ... Use pipe hose and fittings that are rated at or above the maximum pressure rating at which the water pump system may operate 11 Use pipe hose and fittings from the hydraulic oil pump to the foam pump hydraulic motor which are rated at 3000 PSI 207 BAR minimum working pressure or better and are approved for mobile hydraulic system use 12 The components and fittings used in this system must be comp...

Page 4: ...includes Class A and low viscosity Class B foam concentrates High viscosity foams such as AR AFFF are not acceptable Flushing of the system especially when using Class B foams or switching foam concentrates is required 21 CAUTION Use only approved petroleum based hydraulic fluids meeting the specifications as noted in Section 4 Never mix fluid types Ensure all hoses and seals are compatible with f...

Page 5: ... Description The following components are packaged with the FoamPro High Pressure System Control Panel Foam Concentrate Strainer Pump Engine Assembly OR Pump Hydraulic Motor Assembly Foam Spray Gun Wand Thermal Relief Valve Water Inlet Check Valve Inlet Water Strainer ...

Page 6: ... foam concentrates to be used Use fittings of brass 300 series stainless or other corrosion resistant material that is compatible with foam concentrates to be used Thermal relief valve must be plumbed to discharge away from operator CHECK VALVES Check valves have been included with the system at the water inlet to help prevent back flow of foam concentrate or foam solution The system should be dis...

Page 7: ...e FoamPro system It is also recommended that you spend time planning and designing where and how you intend to install this unit in the apparatus before beginning the actual installation Determine the location of the components to be installed such as foam tank water tank foam system and display panel Try to position the components to minimize fittings and hose lengths Position the system in an ac...

Page 8: ...e hose connections to the FoamPro High Pressure System DO NOT hard pipe the system Protect the hoses and wiring to prevent chafing and abrasion during operation of the foam system Protect the foam pump base unit from excessive spray and debris See engine manual for allowed engine operating conditions LINE STRAINERS There are two line strainers provided with the FoamPro unit The pump inlet line str...

Page 9: ...temperature of the hydraulic oil at 140 to 180 F 60 to 82 C is required Use of an air to oil radiator type heat exchanger mounted on the apparatus should provide adequate cooling for the hydraulic system oil An electric fan attached to the oil cooler permits mounting of the oil cooler anywhere fresh air circulation is available A thermostat is required to be included for quick warm up of the oil i...

Page 10: ...entrate injected over time and compare to the level indicated on the display panel during this time The output of the FoamPro High Pressure System must be set at a constant 8 GPM 0 20 GPM 0 5 GPM Injection rate is easily changed by turning the foam control knob on the display panel The foam percentage is indicated on the display panel and is read using the largest diameter of the foam percent floa...

Page 11: ...re starting engine be sure discharge hose is secure 1 Turn the engine switch located by the recoil starter to the ON position 2 Turn the fuel cock to the ON position 3 Push the throttle lever to a slightly open position 4 Operation of the choke lever a When engine is cold i In cold weather start engine with choke in the fully closed position ii In warm weather start engine with choke in half close...

Page 12: ...ng Instructions PREPARATIONS BEFORE STARTING THE SYSTEM 1 Check hydraulic fluid level in reservoir Do not overfill reservoir The installer is responsible for choosing the proper type of hydraulic fluid for the system and temperature range the Turbo Stream will operate in 2 Pump Oil Use oil recommended for ambient air temperatures at which the pump will be running Change oil according to manufactur...

Page 13: ...ngine 2581 0001 3312 0005 Thermal Relief Valve 2500 0117 Hydraulic Motor 2640 0004 Pressure Gauge 6032 0078 Control Panel 3320 0063 Inlet Check Valve 3350 0085 Foam Inlet Strainer 3350 0044 Water Inlet Strainer 3381 0045 Gun Wand Assembly with Low Pressure 3385 4500 Nozzle approx 400 PSI Nozzles High Pressure 3385 2300 1450 PSI Medium Pressure 3385 3000 750 PSI 2900 0049 Bypass Hose ...

Page 14: ... Manual 21 44 31 31 17 94 Pulse Hose Connection Foam Concentrate Inlet 3 8 18 NPT Water Inlet Port 3 4 14 NPT Solution Outlet 1 2 14 NPT 6 69 5 31 38 22 Dia 4 2 25 3 16 Installation Drawings 44 Dia 6 Holes 18 25 5 62 2 63 7 68 3 75 ...

Page 15: ...15 Installation and Operation Manual Turbo Stream ...

Page 16: ...8 8 9 6 6 6 Solution Outlet 1 2 14 NPT Water Inlet Port 3 4 24 NPT Outlet Port opposite side 1 1 16 12 UNF 2B SAE J514B O ring Straight Thread Motor Inlet Port 7 8 14 UNF 2B SAE J514B O ring Straight Thread Foam Concentrate Inlet 3 8 18 NPT Pulse Hose Connection 4X 44 ...

Page 17: ...17 Installation and Operation Manual Turbo Stream NOTES ...

Page 18: ...18 Installation and Operation Manual NOTES ...

Page 19: ...19 Installation and Operation Manual Turbo Stream NOTES ...

Page 20: ...er FoamPro expressly warrants its pumps and other products as above stated THERE ARE NO OTHER EXPRESS WARRANTIES ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF PURCHASE BY THE ORIGINAL PURCHASER EXCEPT in states that do not allow time limitations on implied warranties THERE IS NO IMPLI...

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