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LiFT Pack X48 User Guide 

2.2  Initial Startup  

To turn the battery on, press the power button. A green light will illuminate indicating the battery is on. The battery will 
click and take approximately 1-5 minutes before it can be charged or used. 
 
 

 

 

Figure 2: ON/OFF switch located on the charge port side of battery. 

 
 
The battery should be plugged in until fully charged and should remain plugged in or be turned off until installation and 
deployment in equipment. There is no danger of overcharging the battery as the onboard Battery Management System 
(BMS) communicates with the external charger and efficiently charges and balances the cells. It is important to turn the 
battery off if it is not in use and awaiting deployment.  
 
To maintain battery health, keep the battery plugged in whenever it is not in use. Should you completely discharge the 
battery, plug the battery in for charging immediately after use. This will help maintain optimum battery health. 

2.2.1  Installation

 

 
To install safely: 

1)  Use an approved lifting device and chains (or straps) to lift the battery using the handle cutouts on each side.  
2)  Slowly place the battery into the battery compartment with the battery power cables oriented appropriately to the 

ground support truck. 

3)  Connect the battery main power cables and communication cable (if applicable) to the truck. 

*Warning: Do not install in an underbody location* 

2.2.2  Truck Integration 

 
The X48 can integrate directly to a truck (if available) with a harness stemming from the external 12 pin deutsch of the 
battery. The State of Charge (SOC) will be shown on the truck and will display battery Device Trouble Codes (DTCs). If 
CAN integration is not available, a separate SOC gauge is available to install on the truck dashboard. 

 
 

Summary of Contents for LiFT Pack X48

Page 1: ...LiFT Pack X48 User Guide Part 990920 v1 3...

Page 2: ...Lithium Battery WARNING Risk of Fire No User Serviceable Parts Please also refer to the Safety and Reliability Section of this User manual for more information IMPORTANT WARRANTY NOTICE PROPERLY MAINT...

Page 3: ...att y Manag m nt Sy t m BMS 6 2 4 1 C ll Balanc ng 6 2 4 2 Stat of Cha g SOC a g 7 2 5 T mp at 7 2 6 Opt onal H at 7 2 7 Sto ag 7 3 T o bl hoot ng 7 3 1 No Power to Truck 7 3 2 Over Discharged 8 4 Saf...

Page 4: ...gauge steel enclosure A diagram of the Flux X48 battery and its components can be seen in Figure 1 Figure 1 A diagram of the Flux Power LiFT X48 battery and its internal components The lithium ion cel...

Page 5: ...ugged in whenever it is not in use Should you completely discharge the battery plug the battery in for charging immediately after use This will help maintain optimum battery health 2 2 1 Installation...

Page 6: ...not being used is encouraged Extended charging will not harm the battery Check the truck SOC meter for the status of the battery If the battery is below 10 SOC charge immediately 2 3 2 Discharging Wh...

Page 7: ...ep the cells at a temperature of 40 F for optimal health and operation If the battery is left unattended in sub zero temperatures the heaters can discharge the battery within 72 hours The BMS will pro...

Page 8: ...e proper packaging and labeling required Some state and city regulations differ from federal law For information on your local regulations contact your local EPA Federal regulations are very strict wh...

Page 9: ...ion When shipping a Lithium Battery the products are classified as UN 3480 Dangerous goods Part II Class 9 miscellaneous Hazardous and can only be shipped ground The battery must be secured to a palle...

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