Fluke CPS-100M Instructions Manual Download Page 7

Contamination Prevention System 

High-Pressure Contamination Prevention System

 

 

Operation - DUT Connection

   

 

 

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C

B

 

 

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Figure 1.  

 

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 Caution 

To prevent Product damage, before you use the CPS-100M, enable the CPS on the 
pressure controller (SETUP>Instrument Setup External Values>CPS) – refer to 
controller operators manual. The CPS must be enabled or the controller could be 
exposed to contamination. When enabled, the LED illuminates. 

Operation - DUT Connection 

W

 Caution 

To prevent Product damage or damage to a gauge:  

 

To prevent incorrect sealing that creates an unsafe condition, do not use thread-
sealing tape or any other sealing method on the DUT or the adapters. The Gauge 
Adapter sealing system can be hand-tight sealed up to 44 MPa (6400 psi). 
Wrenches or similar tools are not required. Over tightening can cause damage to 
threads or sealing faces.  

 

Before connection, ensure that there are O-rings fitted to the test port and gauge 
adapter.  

 

Check that the sealing face of the device to be fitted is clean and undamaged, as 
scratches or dents can form leak-paths.  

 

Any DUT that is known to be full of liquid, or grossly contaminated, should be 
cleaned before using with a CPS and pressure controller. Also use the CPS Purge 
and CPS Cleanout Tasks to perform a final clean of the DUT before calibration. 

Summary of Contents for CPS-100M

Page 1: ...mum working pressure of 44 MPa 6400 psi CPS 100M has a maximum working pressure of 110 MPa 16 000 psi When the CPS is enabled the pressure controller controls the CPS valves to decrease the test syste...

Page 2: ...at are dangerous to the user A Caution identifies conditions and procedures that can cause damage to the Product or the equipment under test WWarning To prevent personal injury Read all safety informa...

Page 3: ...Pressure Hose DH500 Fittings cone and threaded connection compatible with Autoclave F250C and HIP HF4 CPS Cable Instructions Symbol Definition W WARNING RISK OF DANGER Consult user documentation Certi...

Page 4: ...ures are shown in Table 2 The CPS 100M features are shown in Table 3 Table 2 CPS 40M 5 3 2 1 6 10 9 8 7 4 ifc01 eps Number Description Stand Pressure Hose Tee D Vacuum Hose E TEST port connector F LED...

Page 5: ...ystem High Pressure Contamination Prevention System Features 5 Table 3 CPS 100M 4 5 8 7 6 3 1 2 ifc02 eps Number Description Stand High pressure Hose DUT Port D LED Indicator E Body F Drain Tube G Fil...

Page 6: ...or SAE to the EXHAUST port of the pressure controller and tighten with a wrench 4 Place the CPS in desired location noting that test gauges will likely be mounted on top of it 5 Plan the cuts on the...

Page 7: ...creates an unsafe condition do not use thread sealing tape or any other sealing method on the DUT or the adapters The Gauge Adapter sealing system can be hand tight sealed up to 44 MPa 6400 psi Wrench...

Page 8: ...nut counter clockwise 1 4 turn 2 Position the DUT to face the desired direction and tighten the gland nut clockwise re seal Operation CPS Tasks Tasks are accessed by the Setup Tasks menu path on the...

Page 9: ...mination Prevention System Purge 9 Ifc06 eps Figure 2 Cutaway of the CPS 40M HC40 during a Normal Downward Pressure Excursion or Purge Task ifc15 eps Figure 3 Cutaway of the CPS 100M Purge Task during...

Page 10: ...being able to vent pressure Once disabled in the firmware the CPS can be disconnected both electrically and pneumatically Do not leave the CPS physically connected to the controller if it has been dis...

Page 11: ...m Maintenance 11 1 Unscrew the filter cover counter clockwise to release the coalescing filter D and O ring see Table 4 E See Figure 3 3 4 5 ifc05 eps Figure 3 2 Unscrew filter housing F counter clock...

Page 12: ...lter housing F to remove any contaminant particles or residue 5 Fit the O ring mesh filter and spring to housing and screw clockwise into the main body 6 Fit coalescing filter and the O ring to the fi...

Page 13: ...manship for one year from the date of purchase This warranty does not cover fuses disposable batteries or damage from accident neglect misuse alteration contamination or abnormal conditions of operati...

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