Fluke CPS-100M Instructions Manual Download Page 6

CPS-40M-HC40/CPS-100M 

Instructions

 

Set Up 

This section details Product set up. 

W

 Warning 

To prevent personal injury, use thread sealing tape only on NPT fittings to avoid 
incorrect sealing. Do not use on JIC #4 (AN4), BSP, SAE or DH500 fittings. 

CPS-40M-HC40 

For atmospheric calibration: 
1.  Ensure the O-ring is on the SAE side of a SAE to JIC #4 (AN4) adapter. 
2.  Install the above adapter to the CONTROLLER port of the CPS. 
3.  Install the applicable adapter (JIC #4 (AN4) to NPT, BSP or SAE) to the TEST port of the pressure 

controller. 

4.  Connect the pressure hose to the two adapters and tighten with a wrench. 
5.  Attach the CPS cable to the connector on the rear panel of the CPS, plug the other end into the solenoid 

driver connector on the rear-panel of the pressure controller. 

6.  Install the free end of the drain tube into a suitable container to collect fluid contaminants. 
For sub-atmospheric calibration: 
1.  Ensure O-ring is on the SAE side of a SAE to 3/8 tube adapter. 
2.  Install the above adapter to the VAC port of the CPS and tighten with a wrench. 
3.  Install the applicable adapter (3/8 tube to NPT, BSP or SAE) to the EXHAUST port of the pressure 

controller and tighten with a wrench. 

4.  Place the CPS in desired location noting that test gauges will likely be mounted on top of it. 
5.  Plan the cuts on the 3 needed vacuum tubing sections; vacuum pump to tee, tee to CPS, and tee to 

pressure controller. See Table 2. Cut the vacuum tubing into these three pieces. 

6.  Connect the vacuum tubing to the tee and adapters (to vacuum pump, VAC port on CPS, and 

EXHAUST port on pressure controller) by normal nut and ferrule tube connection methods. 

CPS-100M 

To set up the CPS-100M: 
1.  Slide the gland nut over the threaded center of the hose end fitting as shown in Figure 1. 
2.  Screw the collar onto the left-hand thread hose end fitting, counter-clockwise. 
3.  Repeat steps 1 and 2 for the other hose end. 
4.  Install the High-Pressure Hose from the CONTROLLER port on the CPS to the TEST port on the 

pressure controller. Torque to 15 

N · m

 (11 lbf · ft) with a wrench. Excessive torque will lead to 

premature leaks that will require replacement of the fitting. 

5.  Attach the CPS cable to the connector on the rear panel of the CPS, plug the other end into the solenoid 

driver connector on the rear panel of the pressure controller. 

6.  Install the free end of the drain tube into a suitable container to collect fluid contaminants. 

Summary of Contents for CPS-100M

Page 1: ...mum working pressure of 44 MPa 6400 psi CPS 100M has a maximum working pressure of 110 MPa 16 000 psi When the CPS is enabled the pressure controller controls the CPS valves to decrease the test syste...

Page 2: ...at are dangerous to the user A Caution identifies conditions and procedures that can cause damage to the Product or the equipment under test WWarning To prevent personal injury Read all safety informa...

Page 3: ...Pressure Hose DH500 Fittings cone and threaded connection compatible with Autoclave F250C and HIP HF4 CPS Cable Instructions Symbol Definition W WARNING RISK OF DANGER Consult user documentation Certi...

Page 4: ...ures are shown in Table 2 The CPS 100M features are shown in Table 3 Table 2 CPS 40M 5 3 2 1 6 10 9 8 7 4 ifc01 eps Number Description Stand Pressure Hose Tee D Vacuum Hose E TEST port connector F LED...

Page 5: ...ystem High Pressure Contamination Prevention System Features 5 Table 3 CPS 100M 4 5 8 7 6 3 1 2 ifc02 eps Number Description Stand High pressure Hose DUT Port D LED Indicator E Body F Drain Tube G Fil...

Page 6: ...or SAE to the EXHAUST port of the pressure controller and tighten with a wrench 4 Place the CPS in desired location noting that test gauges will likely be mounted on top of it 5 Plan the cuts on the...

Page 7: ...creates an unsafe condition do not use thread sealing tape or any other sealing method on the DUT or the adapters The Gauge Adapter sealing system can be hand tight sealed up to 44 MPa 6400 psi Wrench...

Page 8: ...nut counter clockwise 1 4 turn 2 Position the DUT to face the desired direction and tighten the gland nut clockwise re seal Operation CPS Tasks Tasks are accessed by the Setup Tasks menu path on the...

Page 9: ...mination Prevention System Purge 9 Ifc06 eps Figure 2 Cutaway of the CPS 40M HC40 during a Normal Downward Pressure Excursion or Purge Task ifc15 eps Figure 3 Cutaway of the CPS 100M Purge Task during...

Page 10: ...being able to vent pressure Once disabled in the firmware the CPS can be disconnected both electrically and pneumatically Do not leave the CPS physically connected to the controller if it has been dis...

Page 11: ...m Maintenance 11 1 Unscrew the filter cover counter clockwise to release the coalescing filter D and O ring see Table 4 E See Figure 3 3 4 5 ifc05 eps Figure 3 2 Unscrew filter housing F counter clock...

Page 12: ...lter housing F to remove any contaminant particles or residue 5 Fit the O ring mesh filter and spring to housing and screw clockwise into the main body 6 Fit coalescing filter and the O ring to the fi...

Page 13: ...manship for one year from the date of purchase This warranty does not cover fuses disposable batteries or damage from accident neglect misuse alteration contamination or abnormal conditions of operati...

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