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Fluidwell F010-P Manual Download Page 39

Page 39

 

FW-F010-P-M_v0404_01_EN.docx 

5.4 

CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS 

5.4.1 

F010-P-PC-(PX)-XI-(ZB) BATTERY POWERED - Ex ia IIC/IIIC 

Fig. 32: F010-P-PC-(PX)-XI-(ZB) - Ex ia IIC/IIIC - Intrinsically Safe application. 

* 

Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC. 
Please note: Type PX may be used in combination with the battery (Type PC). 
PX will power the F010-P, the battery will be disabled automatically until the power is disconnected. 
 

5.4.2 

F010-P-PX-XI-(ZB) - Ex ia IIC/IIIC 

 

Fig. 33: F010-P-PX-XI-(ZB) - Ex ia IIC/IIIC - Intrinsically Safe application. 

* 

Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC. 
Please note: Type PX may be used in combination with the battery (Type PC). 
PX will power the F010-P, the battery will be disabled automatically until the power is disconnected. 

*Sensor supply voltage for pulse flowmeter type P : Terminal 3: 1.2 - 3.2V DC. 

Please note: type PX may be used  in combination with the battery (type PC). 

PX will power the unit; the battery will be disabled automatically till power is disconnected.

HAZARDOUS AREA

SAFE AREA

I.S. flowmeter 

input type: P

pulse

Configuration example IIA - IIB and IIC  

battery powered unit

F010-P-PC-(PX)-XI-(ZB)  - 

Basic power supply type PX:

8-30V DC

(not used in this example).

Backlight option: type ZB

(not used in this example).

TERMINAL CONNECTORS

F0-series

1

2

3

Common ground

Signal

Supply *

C

irc

ui

t d

ep

en

ds

 o

n 

ty

pe

 o

f s

ig

na

l

4

5

Common ground

Main supply

9

1

0

Common ground

Supply backlight

Configuration example IIA - IIB and IIC application  - F010-P-PX-XI-(ZB)

I.S. flowmeter 

input type: P

pulse

Backlight option: type ZB

(not used in this example).

TERMINAL CONNECTORS

F0-series

1

2

3

Common ground

Signal

Supply *

C

irc

ui

t d

ep

en

ds

 o

n 

ty

pe

 o

f s

ig

na

l

4

5

Common ground

Main supply

9

1

0

Common ground

Supply backlight

HAZARDOUS AREA

SAFE AREA

+

-

Power supply

For example 

MTL5025

= max. 30 V
= max. 200 mA
= max. 1,2 W

Uo
Io
Po

Note: above values are safety values. 

Consult the technical specification for operational values.

Power supply type PX: 8-30V DC

*Sensor supply voltage for pulse type P: Terminal 3: 1.2V - 3.2V DC.

Please note: type PX may be used  in combination with the battery (type PC). PX will power the unit; the battery will be disabled automatically till power is disconnected.

Summary of Contents for F010-P

Page 1: ...F010 P FLOW RATE INDICATOR Signal input flowmeter pulse Namur and coil Options Intrinsically Safe F Series Field mounted indicators for safe and hazardous areas More info www fluidwell com fseries ...

Page 2: ...ed of into the general waste system or into a landfill At the end of its life equipment shall be disposed of according to the local regulations regarding waste of the electrical and the electronic equipment Please contact your local dealer national distributor or the manufacturer s Technical helpdesk for information on the product disposal SAFETY RULES AND PRECAUTIONARY MEASURES The manufacturer a...

Page 3: ...damage of the F010 P or connected instruments A caution indicates actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the F010 P or connected instruments A note indicates actions or procedures which if not performed correctly may indirectly affect operation or may lead to an instrument response which is not planned WARRANTY AND TECHNICAL S...

Page 4: ...e 17 4 3 1 Identification 17 4 3 2 Opening Removing the cover 19 4 3 3 Closing Replacing the cover 19 4 4 Mechanical installation 20 4 4 1 Dimensions Aluminum and stainless steel enclosures 20 4 4 2 Dimensions Non metallic enclosures 21 4 4 3 Mounting 22 4 5 Electrical installation 23 4 5 1 Electrical safety 23 4 5 2 Protective Earth PE connections 23 4 5 3 Field wiring connections 24 4 5 4 Power ...

Page 5: ...ed Ex ia IIC IIIC 39 5 4 2 F010 P PX XI ZB Ex ia IIC IIIC 39 5 4 3 F010 P PX XI ZB Ex ia IIC IIIC 40 5 4 4 F010 P PD XI ZB Ex ia IIC IIIC 40 6 MAINTENANCE 41 6 1 General directions 41 6 2 Instructions for repair 41 6 3 Battery replacement 42 6 3 1 Safety instructions 42 6 3 2 Replace the battery 43 6 3 3 Disposal of batteries 43 TECHNICAL SPECIFICATION 44 PROBLEM SOLVING 47 DECLARATION OF CONFORMI...

Page 6: ...al application for the F010 P Configuration of the F010 P The F010 P has been designed to be implemented in many types of applications For that reason a SETUP level is available to configure your F010 P according to your specific requirements It includes several important features such as K Factor measurement units signal selection etc All setting are stored in EEPROM memory and will not be lost i...

Page 7: ...mulated total and flow rate CLEAR key This key is used to CLEAR the value of total 2 3 OPERATOR INFORMATION AND FUNCTIONS In general the F010 P will always function at Operator level The information displayed is dependent upon the SETUP settings The signal from the connected sensor is processed by the F010 P in the background whichever screen refresh rate setting is chosen After pressing a key the...

Page 8: ...e battery MUST be replaced shortly after The remaining lifetime after the first moment of indication is generally several days up to some weeks See paragraph 6 3 for further information on battery replacement Fig 4 Example of low battery alarm Range error As soon as the input value is 5 outside the calibrated measurement range the piegraph starts flashing Meanwhile LO RANGE or HI RANGE will be dis...

Page 9: ...till active Make sure that the unit is not being used for any application when altering the settings 3 2 1 ENTERING SETUP LEVEL Configuration of the F010 P is done at SETUP level which can be reached at all times while the F010 P remains fully operational At SETUP level the display will deactivate the RUN indicator and activate the SETUP indicator Use the control panel to access SETUP level PROG k...

Page 10: ...ach function that needs to change navigate to that function and follow the steps indicated below During the programming sequence the display will deactivate the SETUP indicator and activate the PROGRAM indicator When programming new values alterations will only be set after the PROG key has been pressed to confirm the new value STEP 3 Step 1 Starting the programming sequence PROG key When a functi...

Page 11: ... key During the programming sequence this key is used to confirm the new value and return to SETUP level To cancel the operation either press the PROG key for 3 seconds or wait for 20 seconds the programming sequence is cancelled and the former value is reinstated 3 2 4 RETURNING TO OPERATOR LEVEL When all settings are configured correctly the unit can be returned to OPERATE level Please keep a re...

Page 12: ...splayed value 1 4 K FACTOR 0 00001 199 999 1 5 DECIMALS K FACTOR 0 5 1 6 CALCULATION per 1 255 pulses 1 7 CUT OFF 0 1 999 9 seconds 1 8 GRAPH MAX 0 00000 199 999 unit time unit 2 DISPLAY 2 1 BARGRAPH off on 2 2 BACKLIGHT optional off on 2 3 BL BRIGHTNESS optional 1 5 3 POWER MANAGEMENT 3 1 LCD UPDATE fast 1 sec 3 sec 15 sec 30 sec off 3 2 BATTERY MODE operational shelf 4 FLOWMETER 4 1 SIGNAL npn n...

Page 13: ...TUP 1 5 decimals K factor 3 Example 2 Calculating the K factor Let us assume that the flowmeter generates 6 5231 pulses per gallon and the selected measurement unit is gallons So the K Factor is 6 5231 Enter for SETUP 1 4 6523100 and for SETUP 1 5 decimals K factor 6 1 5 DECIMALS K FACTOR This setting determines the number of decimals for the K factor SETUP 2 4 The following can be selected 0 1 2 ...

Page 14: ...e SETUP FUNCTIONS AND VARIABLES 3 POWER MANAGEMENT 3 1 LCD NEW The calculation of the display information influences the power consumption significantly When the application does not require a fast display update it is strongly advised to select a slow refresh rate Please understand that NO information will be lost every pulse will be counted and the output signal will be generated in the normal w...

Page 15: ... input 820 Ω pull down 4 kHz External power required COIL HI High sensitive coil input 20 mV p t p Sensitive for disturbance COIL LO Low sensitive coil input 90 mV p t p Normal sensitivity ACTIVE Active pulse input detection level 1 2V DC 47 kΩ 10 kHz External power required 3 3 6 EXPLANATION OF SETUP MENU 5 OTHERS SETUP FUNCTIONS AND VARIABLES 5 OTHERS 5 1 TYPE MODEL For support and maintenance i...

Page 16: ...s e g F010 P XF Follow the electrical installation instructions as shown in chapter 4 and the mechanical installation instructions of the enclosure that are supplied separately Type XI Suitable for intrinsically safe applications e g F010 P XI Follow the general mechanical and electrical installation instructions of chapter 4 and the specific installation instructions of chapter 5 4 2 INSTALLATION...

Page 17: ...fy your F0 Series device all field mount enclosures have a weatherproof identification label placed on the outside of the unit Fig 6 Identification Example of F0 Series identification label safe area Installation label A second label is located on the inside and shows additional installation data For panel mount enclosures the outside label is not available so the inside label also serves as ident...

Page 18: ...afe area Type PF or PM Serial number and year of production The serial number can be reviewed on the identification label or in SETUP menu Others The production date is either shown separately on the label or indicated by the first 4 digits of the serial number representing year and week number YYWW ...

Page 19: ...their mating parts and the front cover is now completely separate 4 3 3 CLOSING REPLACING THE COVER To replace the cover on the F Series enclosure follow this procedure 1 Re insert all terminals to their original position 2 Carefully position the front cover onto the back cover making sure that the gasket falls nicely into the gutter of the back cover 3 Replace all 4 screws into the front cover an...

Page 20: ...ert B after H HBx Fig 9 Dimensions Aluminum and stainless steel enclosures 75 mm 2 95 130 mm 5 12 112 mm 4 40 60 mm 2 36 120 mm 4 72 M20 x 1 5 PG9 PG9 30mm 30mm 22 5mm M20 x 1 5 M16 x 1 5 M16 x 1 5 30mm 30mm 22 50mm M20 x 1 5 22 5mm M20 x 1 5 M20 x 1 5 25mm 25mm 22 5mm 1 2 NPT 0 9 3x 1 2 NPT 0 12 0 12 0 9 HA HM HN HO HP HT HU 6 x M12 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 115 mm 4 53 98 mm 3 86 H...

Page 21: ... mm 5 12 112 mm 4 40 60 mm 2 36 120 mm 4 72 HD HK HK back box flat bottom HE HF HG HH D 12mm 12mm 12mm 24mm 24mm 36mm 36mm 14mm 17mm 22 5mm 30mm 30mm D 16mm D 20mm 0 9 D 22mm 0 866 22 5mm 25mm 25mm D 20mm D 20mm D 16mm HC 75 mm 2 95 118 mm 4 65 104 mm 4 09 HJ 0 9 0 12 0 12 3x D 22mm 0 866 115 mm 4 53 98 mm 3 86 29 1 mm 1 15 31 mm 1 22 ...

Page 22: ...ing the mounting plate please follow the instructions that came with the accessories Alternatively the unit can be panel mounted by using only the front cover Wall mount by using the openings on the out side of the back cover Wall mount by using the mounting plate accessory Meter mount by using one of the openings in the bottom of the back cover Pipe mount by using the mounting plate with the brac...

Page 23: ...back panel The metal front panel is connected to the Protective Earth by the mounting screws and serrated washers The wire screens shield are meant to prevent electromagnetic interference and shall be connected to the common ground terminals that belong to the specific sensor connection The wire screens shall be terminated at one side to prevent wire loops Inside of the Fluidwell unit the differen...

Page 24: ...ational Rules and Regulations When a power supply is connected to the field wiring connections please also consider the demands for power supply wiring shown in paragraph 4 5 4 The installation must comply with inter national requirements and local ordinances o Within the Europe Union and the UK all installations must comply with national regulations o Within Canada all field wiring must conform t...

Page 25: ...t your distributor The sensor supply at terminal 3 is fixed to 1 2V DC for coil type inputs and 3 2V DC for all other types of flowmeter inputs set by firmware For type PD Terminal 6 sensor supply 8 2V Besides offering the limited sensor supply on terminal 3 see above type PD also offers a real sensor supply of 8 2V DC for example to power a Namur sensor on terminal 6 For type PF PM Terminal 7 sen...

Page 26: ... to the F010 P pulse active pulse or coil The screen of the signal wire can be connected to the common ground terminal See paragraph 4 5 The input signal type has to be selected with the correct SETUP function read chapter 3 3 On terminal 3 and 6 an internal and external sensor supply is available To configure the sensor supply see paragraph 4 5 5 Sensor supply for details Coil The F010 P is suita...

Page 27: ...erminal connections NPN signal input Pulse signal PNP PNP LP The F010 P is suitable for use with flowmeters which have a PNP output signal Terminal 3 offers 3 2V which has to be switched by the sensor to terminal 2 SIGNAL For a reliable pulse detection the pulse amplitude has to go above 1 2V Signal setting PNP LP employs a low pass signal noise filter which limits the maximum input frequency read...

Page 28: ...d switch To avoid pulse bounce from the reed switch it is advised to select REED LP low pass filter read chapter 3 3 Fig 19 Terminal connections Reed switch signal input NAMUR signal The F010 P is suitable for flowmeters with an NAMUR signal The standard F010 P is not able to power the NAMUR sensor as an external power supply for the sensor is required However a 8 2V sensor supply voltage terminal...

Page 29: ...l be disabled enabled automatically to extend the battery life time 4 6 3 TERMINAL 6 POWER SUPPLY TYPE PD 8 2V SENSOR SUPPLY With this option a limited power supply for the sensor is available for example to power a Namur sensor It offers 8 2V DC max 5mA This terminal is only available if type PD has been ordered 4 6 4 TERMINAL 9 10 POWER SUPPLY BACKLIGHT TYPE ZB OPTION To power the backlight a vo...

Page 30: ... AC AC The total consumption of the sensor and backlight type ZB may not exceed 400mA 24V DC Risk of damage to equipment Be very careful when connecting the common ground of the system to Protective Earth PE Connecting the common ground to Protective Earth PE especially when multiple power supplies are connected can cause ground loop currents that could damage the equipment See paragraph 4 5 2 Pro...

Page 31: ...0 P is suitable for use with flowmeters which have a NPN output signal For reliable pulse detection the pulse amplitude has to go below 1 2V Signal setting NPN LP employs a low pass signal noise filter which limits the maximum input frequency read chapter 3 3 Fig 24 Terminal connections NPN signal input Pulse signal PNP PNP LP The F010 P is suitable for use with flowmeters which have a PNP output ...

Page 32: ...itable for use with flowmeters which have a reed switch To avoid pulse bounce from the reed switch it is advised to select REED LP low pass filter read chapter 3 3 Fig 27 Terminal connections Reed switch signal input NAMUR signal The F010 P is suitable for flowmeters with an NAMUR signal Terminal 7 can provide a 8 2V sensor supply voltage please read section sensor supply Fig 28 Terminal connectio...

Page 33: ...ur F0 Series device all field mount enclosures have a weatherproof identification label placed on the outside of the unit Fig 29 Identification Example of F0 Series identification label intrinsic safety Installation label A second label is located on the inside and shows additional installation data For panel mount enclosures the outside label is not available so the inside label also serves as id...

Page 34: ...ush discharges For reasons of ESD and safety always ground the metal enclosure properly as indicated in section 4 5 Electrical installation of this manual Do not blend metal front covers with non metallic rear covers vice versa and or cable glands A metal cover on a non metallic rear cover could lead to ESD A metal cable gland in a non metallic enclosure could invalidate isolation For enclosures a...

Page 35: ... and 8 11 and 12 the input parameters of the connected hazardous location apparatus must meet the following requirements Vmax The Voc of the of the circuit Imax The Isc of the circuit Pmax The Pmax of the circuit Ci The difference between the Ca of the circuit and the sum of the cable capacitance and the internal capacitance Ci of all other CSA FM Approved apparatus installed in the circuit Li The...

Page 36: ...rcuits precautions must be taken to separate the Intrinsically safe circuits in accordance with EN 60079 11 For electrical data consult Annex 1 for this F0 Series model on the following page Substitution of components may impair intrinsic safety Exchange of Intrinsically safe battery FWLiBAT 0xx with certificate number KEMA 03ATEX1071 U or IECEx KEM 08 0005U is allowed in Hazardous Area Read parag...

Page 37: ...e PD PX terminals 4 and 5 in type of protection intrinsic safety Ex ia IIC IIIC only for connection to a certified intrinsically safe circuit with following maximum values Ui 30 V Ii 200 mA Pi 1 2 W Li 0 mH Ci 0 nF External supply output circuit Type PD terminals 6 and 1 2 7 or 8 in type of protection intrinsic safety Ex ia IIC IIIC with the following maximum values Uo 8 7 V Io 12 mA Po 72 mW Lo 2...

Page 38: ...onics converters etc as it will not provide adequate sustained power All energy used by the flowmeters pick up will directly influence the battery life time It is strongly advised to use a zero power pickup such as a coil or reed switch when operating without external power The sensor supply at terminal 3 is fixed to 1 2V DC for coil type inputs and 3 2V DC for all other types of flowmeter inputs ...

Page 39: ...ally till power is disconnected HAZARDOUS AREA SAFE AREA I S flowmeter input type P pulse Configuration example IIA IIB and IIC battery powered unit F010 P PC PX XI ZB Basic power supply type PX 8 30V DC not used in this example Backlight option type ZB not used in this example TERMINAL CONNECTORS F0 series 1 2 3 Common ground Signal Supply Circuit depends on type of signal 4 5 Common ground Main ...

Page 40: ...max 30 V max 200 mA max 0 75 W Uo Io Po Note above values are safety values Consult the technical specification for operational values Power supply For example MTL5025 Uo Io Po Power supply type PX 8 30V DC Backlight option type ZB Sensor supply voltage for pulse type P Terminal 3 1 2V 3 2V DC Please note type PX may be used in combination with the battery type PC PX will power the unit the batter...

Page 41: ...lay update uses significantly more power Pulse output Low temperatures the available power will be less due to battery chemistry Check periodically The condition of the casing cable glands and front panel The input output wiring for reliability and aging symptoms The process accuracy As a result of wear and tear re calibration of the flowmeter might be necessary Do not forget to re enter any subse...

Page 42: ...ions Intrinsically safe applications Type PC Only batteries of type FW LiBAT 021 that hold the Ex marking as shown below are suitable replacements and certified for use in hazardous areas Before replacing the battery in hazardous area verify that the new battery is undamaged in good condition and suitable for use in the unit Type FW LiBAT 021 re ordering nr SPC02 Never use safe areas batteries in ...

Page 43: ...r the battery connector to prevent a short circuit Fig 38 Battery replacement procedure Install the new battery as follows 1 Make sure the new battery is undamaged in good condition and suitable for use in the unit Check that the markings on the battery correspond with the type of installation as shown above 2 Install the battery 3 into the retainer 4 making sure the wire 1 comes out at the correc...

Page 44: ...ront Classification Type HC Type HB HSB 130 x 120 x 60mm 5 10 x 4 72 x 2 38 WxHxD 115 x 98mm 4 53 x 3 86 WxH 31mm 1 22 IP65 TYPE 4X Plastic GRP panel mount enclosure Weight 450gr Aluminum Stainless Steel panel mount enclosure Weight 600gr Field wall mount enclosures Dimensions with extended back Classification 130 x 120 x 75mm 5 10 x 4 72 x 2 95 WxHxD 130 x 120 x 90mm 5 10 x 4 72 x 3 54 WxHxD IP67...

Page 45: ...nal connections Type Removable plug in terminal strip Wire max 1 5mm2 and 2 5mm2 Data protection Type EEPROM backup of all settings Data retention at least 10 years Password Configuration settings can be password protected Hazardous area option Intrinsically safe Type XI ATEX approval KEMA 05ATEX1168 X II 1 G Ex ia IIC T4 Ga II 1 D Ex ia IIIC T200 100 C Da CSA approval CSA 08 2059461 IS Class I II...

Page 46: ...rnal low pass filter E g Reed switch with low pass filter max frequency 120 Hz K Factor 0 000010 9 999 999 with variable decimal position Low pass filter Available for all pulse signals Type ZF coil sensitivity 10mVpp Type ZG coil sensitivity 5mVpp Operational Operator functions Displayed functions flow rate measuring and time unit piegraph 0 100 Flow rate Digits 5 1 2 digits Unit mL L m3 Gallons ...

Page 47: ...rm flag starts to blink an internal alarm condition has occurred Press the select button several times to display the 4 digit error code The codes are 0001 irrecoverable display data error data on the display might be corrupted 0002 irrecoverable data storage error the programming cycle might have gone wrong check programmed values 0003 error 1 and error 2 occurred simultaneously The alarm conditi...

Page 48: ... ei anager Technology Bo 6 5 60 AA e hel he etherlands oltawe 5 66 A e hel he etherlands luidwell B is 001 certified b A ertification B eander 1051 6 5 Arnhem he etherlands Veghel February 2022 e Fluidwell V declare under our sole responsibility that the F0 Series indicators are designed and will operate conform the following applicable egislation and Standards when installed and operated accordin...

Page 49: ...decimals 13 decimals k factor 13 measuring unit 13 time unit 13 flowmeter signal 15 flowmeter input 26 functional description 6 intrinsic safety 33 Intrinsic safety 34 38 41 43 keys 7 main function 9 maintenance 41 namur signal 28 32 operational 7 9 16 41 operator level 7 pass code 47 Piegraph 7 13 14 power supply 29 pulse signal NPN 27 31 pulse signal PNP 27 31 range error 8 rate 7 reed switch 28...

Page 50: ...28 Fig 19 Terminal connections Reed switch signal input 28 Fig 20 Terminal connections NAMUR signal input 28 Fig 21 Terminal connections Backlight ZB 29 Fig 22 Overview of terminal connectors F010 P type PF PM 30 Fig 23 Terminal connections Coil signal input 31 Fig 24 Terminal connections NPN signal input 31 Fig 25 Terminal connections PNP signal input 31 Fig 26 Terminal connections Active signal ...

Page 51: ...Page 51 FW F010 P M_v0404_01_EN docx ...

Page 52: ...off 2 2 brightness 5 3 POWER MANAGEMENT 3 1 LCD new 1 sec 3 2 mode operational 4 FLOWMETER 4 1 signal coil lo 5 OTHERS 5 1 model F010 P F010 P F010 P 5 2 software version 03 ____ ____ 03 ____ ____ 03 ____ ____ 5 3 serial number _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5 4 pass code 0000 5 5 tagnumber 0000000 Fluidwell bv PO box 6 Voltaweg 23 Website www fluidwell com 5460 AA Veghel 5466 AZ Veghel...

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